Mitsubishi Montero 1998 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1998 Chassis Code: V31W, V32W, V33W, V34W, V41W, V42W, V43W, V44W, V45W, V46W, V55W Platform: Second Generation Pajero/Montero (Second Gen. 2)...

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标签: 1998 Car Cars Misc Mitsubishi Montero

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Montero

Year:

Chassis Code:

V31W, V32W, V33W, V34W, V41W, V42W, V43W, V44W, V45W, V46W, V55W

Platform:

Second Generation Pajero/Montero (Second Gen. 2)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV / Off-road vehicle

Primary Competitors:

Jeep Cherokee, Ford Explorer, Toyota 4Runner, Nissan Pathfinder

Competitive Analysis

Key Selling Points:

Robust off-road capability (Super Select 4WD), comfortable ride, durable construction, spacious interior, reliable engine options

Key Features

Body Styles Available:

2-door (short wheelbase), 4-door (long wheelbase)

Drivetrain Options:

RWD, 4WD (with Super Select II system)

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

Distribution Method:

Instant Download

Target Audience:

Professional Technicians

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (all variants)

Engine Management System:

Yes (ECU, sensors, actuators, diagnostics)

Fuel System:

Yes (injection, pumps, lines, filters)

Ignition System:

Yes (coils, plugs, control)

Cooling System:

Yes (radiator, thermostat, water pump, fan)

Exhaust System:

Yes (manifolds, catalytic converter, mufflers)

Transmission Manual:

Transmission Automatic:

Transfer Case:

Yes (Super Select 4WD system)

Drivetrain Axles:

Yes (front, rear, differentials)

Suspension Front:

Yes (independent, torsion bar/coil spring)

Suspension Rear:

Yes (multi-link, coil spring)

Steering System:

Yes (power steering, components)

Brake System:

Yes (front discs, rear drums/discs, ABS)

Electrical System:

Yes (battery, charging, starting, lighting)

Body And Chassis:

Yes (frame, body panels, interior)

HVAC System:

Yes (heating, ventilation, air conditioning)

Safety Systems:

Yes (airbags, seatbelts, ABS)

Diagnostic Troubleshooting:

Yes (OBD-II, DTC codes)

Procedures Included

Routine Maintenance:

Yes (oil change, filter replacement, fluid checks)

Engine Overhaul:

Yes (complete rebuild procedures)

Transmission Rebuild:

Brake Replacement:

Yes (pads, rotors, calipers, lines)

Suspension Repair:

Yes (component replacement, alignment specs)

Electrical Diagnostics:

Yes (wiring diagrams, component testing)

Bodywork Repair:

Yes (panel replacement, trim removal)

HVAC Repair:

Yes (compressor, evaporator, heater core)

Troubleshooting Guides:

Yes (fault isolation, symptom-based diagnostics)

Special Tool Requirements:

Yes (identification of required tools)

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full rebuilds)

Diagnostic Capability:

Advanced diagnostics, including ECU parameter analysis and fault code interpretation

Repair Instructions:

Detailed step-by-step procedures with torque specifications and component clearances

Schematic Diagrams:

Extensive electrical wiring diagrams and vacuum/fluid routing schematics

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (text-searchable)

Printability:

Yes (printable pages)

Resolution:

High-resolution for clear diagrams and text

Print Quality

Visual Clarity:

Excellent clarity for diagrams, illustrations, and text

Binding Type

Binding Style:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

3.0L SOHC V6 (24-valve)

Displacement:

2972 cc

Bore X Stroke:

91.1 mm x 76 mm

Performance

Horsepower Peak:

177 hp @ 5500 rpm (approximate, varies by market and tuning)

Torque Peak:

245 Nm @ 3750 rpm (approximate)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating as per manufacturer recommendation)

Other Engine Options

Engine Code 2:

Engine Type 2:

2.4L SOHC Inline-4 (16-valve)

Displacement 2:

2351 cc

Horsepower Peak 2:

133 hp @ 5500 rpm (approximate)

Torque Peak 2:

200 Nm @ 2500 rpm (approximate)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission

Optional

Transmission Type Opt:

4-speed Automatic Transmission (with Overdrive)

Features

Transfer Case Type:

Super Select 4WD II (Electronic/Mechanical Actuation)

4Wd Modes:

2H, 4H, 4HLC (Lock), 4LLC (Lock Low Range)

📐 Dimensions

Exterior

Wheelbase Short Wb:

2450 mm (96.5 in)

Wheelbase Long Wb:

2725 mm (107.3 in)

Length Long Wb:

4605 mm (181.3 in)

Width Long Wb:

1775 mm (69.9 in)

Height Long Wb:

1855 mm (73.0 in)

Weights

Curb Weight Approx:

1800 - 2000 kg (varies by configuration)

Gross Vehicle Weight Rating Approx:

2500 - 2700 kg

🛡️ Safety Features

Ratings

NHTSA Rating Driver Front Impact:

Not explicitly rated for this year/model by NHTSA in a comprehensive manner, but generally considered robust.

IIHS Rating:

Not rated by IIHS for this specific model year.

Active Features

Standard on most trims (4-wheel Anti-lock Braking System)

Traction Control:

Not typically available for this year.

Passive Features

Airbags Driver:

Standard

Airbags Passenger:

Standard (on most trims)

Seatbelts:

Three-point front and rear seatbelts

Rollover Protection:

Reinforced body structure and chassis design for enhanced rollover resistance

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player or cassette player, optional premium sound system

Navigation:

Not typically available from the factory for this model year.

Driver Assistance

Cruise Control:

Standard on most higher trims

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 miles (24,000 km).

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for platinum-tipped plugs (check specific type).

Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years.

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) or 2 years. Filter replacement recommended.

Transmission Fluid Change Manual:

Every 45,000 miles (72,000 km) or 3 years.

Differential Fluid Change:

Every 30,000 miles (48,000 km) for severe use.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 recommended (check manual for climate variations)

Engine Oil Capacity V6:

Approx. 4.8 liters (5.1 US qts) with filter

Engine Oil Capacity I4:

Approx. 4.3 liters (4.5 US qts) with filter

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water)

Automatic Transmission Fluid:

DIAQUEEN J3 or equivalent ATF SP-III

Manual Transmission Fluid:

GL-4 SAE 75W-90 gear oil

Power Steering Fluid:

Dexron III ATF or equivalent

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Front suspension ball joint wear, leading to clunking noises and potential alignment issues.

Common Issue 2:

Rear differential pinion seal leaks.

Common Issue 3:

Radiator leaks, particularly at the plastic end tanks.

Common Issue 4:

Minor oil leaks from valve cover gaskets.

Common Issue 5:

Automatic transmission solenoids can fail, causing shifting problems.

Common Issue 6:

ABS sensor failure leading to ABS warning light.

📚 Vehicle History

Brand Heritage

Mitsubishi SUV Legacy:

Mitsubishi has a long history in the SUV segment, dating back to the original Pajero (the Montero's global counterpart) introduced in 1982, which pioneered many off-road capabilities.

Model Evolution

Second Generation Launch:

The second generation of the Pajero/Montero was introduced in late 1991 for the 1992 model year, continuing its body-on-frame construction and off-road prowess.

Mid Cycle Refresh:

The 1998 model year typically represents a later stage of the second generation, potentially incorporating minor styling updates or feature enhancements from earlier refreshes.

Production

Manufacturing Location:

Primarily produced in Japan (Okazaki Plant).

Production Years Second Gen:

1991-2000

🏆 Awards & Recognition

Recognitions

Off Road Awards:

The Pajero/Montero platform has historically received acclaim in off-road racing, notably winning the Dakar Rally multiple times, reflecting its robust design.

Ratings

Consumer Reports Reliability:

Reliability ratings for this era of Mitsubishi vehicles varied; while generally considered capable, some models experienced issues detailed in maintenance sections.

Certifications

Emissions Standards:

Designed to meet relevant emissions standards for the North American market in 1998.