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Mitsubishi Montero 1998 Workshop Service Manual Repair

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$16.99
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$16.99
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The Mitsubishi Montero, specifically models from the 1998 production year, represents the Second Generation Pajero/Montero (Second Gen. 2) platform. This robust mid-size SUV is renowned for its exceptional off-road capability,...
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Mitsubishi Montero 1998 Workshop Service Manual RepairMitsubishi Montero 1998 Workshop Service Manual RepairMitsubishi Montero 1998 Workshop Service Manual RepairMitsubishi Montero 1998 Workshop Service Manual Repair
The Mitsubishi Montero, specifically models from the 1998 production year, represents the Second Generation Pajero/Montero (Second Gen. 2) platform. This robust mid-size SUV is renowned for its exceptional off-road capability, particularly with the Super Select 4WD system, and offers a comfortable ride and durable construction. Available in both 2-door and 4-door body styles, the Montero was designed to compete with other prominent SUVs of its era, such as the Jeep Cherokee and Ford Explorer. Its key selling points include spacious interiors, reliable engine options such as the 3.0L SOHC V6 or the 2.4L SOHC Inline-4, and a strong heritage rooted in off-road performance, including multiple Dakar Rally victories for the Pajero lineage. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 1998 Mitsubishi Montero. It covers all essential vehicle systems, including engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission (manual and automatic), transfer case, drivetrain, suspension, steering, brakes, and the electrical system. The manual offers step-by-step procedures for routine maintenance, engine and transmission overhauls, brake and suspension repairs, and electrical diagnostics. Furthermore, it includes technical specifications, wiring diagrams, troubleshooting guides, and information on special tool requirements, making it an indispensable resource for professional technicians and owners alike seeking to maintain their vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
1998
Chassis Code:
V31W, V32W, V33W, V34W, V41W, V42W, V43W, V44W, V45W, V46W, V55W
Platform:
Second Generation Pajero/Montero (Second Gen. 2)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV / Off-road vehicle
Primary Competitors:
Jeep Cherokee, Ford Explorer, Toyota 4Runner, Nissan Pathfinder
Competitive Analysis
Key Selling Points:
Robust off-road capability (Super Select 4WD), comfortable ride, durable construction, spacious interior, reliable engine options
Key Features
Body Styles Available:
2-door (short wheelbase), 4-door (long wheelbase)
Drivetrain Options:
RWD, 4WD (with Super Select II system)
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF
Distribution Method:
Instant Download
Target Audience:
Professional Technicians
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (all variants)
Engine Management System:
Yes (ECU, sensors, actuators, diagnostics)
Fuel System:
Yes (injection, pumps, lines, filters)
Ignition System:
Yes (coils, plugs, control)
Cooling System:
Yes (radiator, thermostat, water pump, fan)
Exhaust System:
Yes (manifolds, catalytic converter, mufflers)
Transmission Manual:
Yes
Transmission Automatic:
Yes
Transfer Case:
Yes (Super Select 4WD system)
Drivetrain Axles:
Yes (front, rear, differentials)
Suspension Front:
Yes (independent, torsion bar/coil spring)
Suspension Rear:
Yes (multi-link, coil spring)
Steering System:
Yes (power steering, components)
Brake System:
Yes (front discs, rear drums/discs, ABS)
Electrical System:
Yes (battery, charging, starting, lighting)
Body And Chassis:
Yes (frame, body panels, interior)
HVAC System:
Yes (heating, ventilation, air conditioning)
Safety Systems:
Yes (airbags, seatbelts, ABS)
Diagnostic Troubleshooting:
Yes (OBD-II, DTC codes)
Procedures Included
Routine Maintenance:
Yes (oil change, filter replacement, fluid checks)
Engine Overhaul:
Yes (complete rebuild procedures)
Transmission Rebuild:
Yes
Brake Replacement:
Yes (pads, rotors, calipers, lines)
Suspension Repair:
Yes (component replacement, alignment specs)
Electrical Diagnostics:
Yes (wiring diagrams, component testing)
Bodywork Repair:
Yes (panel replacement, trim removal)
HVAC Repair:
Yes (compressor, evaporator, heater core)
Troubleshooting Guides:
Yes (fault isolation, symptom-based diagnostics)
Special Tool Requirements:
Yes (identification of required tools)
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full rebuilds)
Diagnostic Capability:
Advanced diagnostics, including ECU parameter analysis and fault code interpretation
Repair Instructions:
Detailed step-by-step procedures with torque specifications and component clearances
Schematic Diagrams:
Extensive electrical wiring diagrams and vacuum/fluid routing schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Printability:
Yes (printable pages)
Resolution:
High-resolution for clear diagrams and text
Print Quality
Visual Clarity:
Excellent clarity for diagrams, illustrations, and text
Binding Type
Binding Style:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Type:
3.0L SOHC V6 (24-valve)
Displacement:
2972 cc
Bore X Stroke:
91.1 mm x 76 mm
Performance
Horsepower Peak:
177 hp @ 5500 rpm (approximate, varies by market and tuning)
Torque Peak:
245 Nm @ 3750 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manufacturer recommendation)
Other Engine Options
Engine Code 2:
4G64
Engine Type 2:
2.4L SOHC Inline-4 (16-valve)
Displacement 2:
2351 cc
Horsepower Peak 2:
133 hp @ 5500 rpm (approximate)
Torque Peak 2:
200 Nm @ 2500 rpm (approximate)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission (with Overdrive)
Features
Transfer Case Type:
Super Select 4WD II (Electronic/Mechanical Actuation)
4Wd Modes:
2H, 4H, 4HLC (Lock), 4LLC (Lock Low Range)
📐 Dimensions
Exterior
Wheelbase Short Wb:
2450 mm (96.5 in)
Wheelbase Long Wb:
2725 mm (107.3 in)
Length Long Wb:
4605 mm (181.3 in)
Width Long Wb:
1775 mm (69.9 in)
Height Long Wb:
1855 mm (73.0 in)
Weights
Curb Weight Approx:
1800 - 2000 kg (varies by configuration)
Gross Vehicle Weight Rating Approx:
2500 - 2700 kg
🛡️ Safety Features
Ratings
NHTSA Rating Driver Front Impact:
Not explicitly rated for this year/model by NHTSA in a comprehensive manner, but generally considered robust.
IIHS Rating:
Not rated by IIHS for this specific model year.
Active Features
ABS:
Standard on most trims (4-wheel Anti-lock Braking System)
Traction Control:
Not typically available for this year.
Passive Features
Airbags Driver:
Standard
Airbags Passenger:
Standard (on most trims)
Seatbelts:
Three-point front and rear seatbelts
Rollover Protection:
Reinforced body structure and chassis design for enhanced rollover resistance
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette player, optional premium sound system
Navigation:
Not typically available from the factory for this model year.
Driver Assistance
Cruise Control:
Standard on most higher trims
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for platinum-tipped plugs (check specific type).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 2 years. Filter replacement recommended.
Transmission Fluid Change Manual:
Every 45,000 miles (72,000 km) or 3 years.
Differential Fluid Change:
Every 30,000 miles (48,000 km) for severe use.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 recommended (check manual for climate variations)
Engine Oil Capacity V6:
Approx. 4.8 liters (5.1 US qts) with filter
Engine Oil Capacity I4:
Approx. 4.3 liters (4.5 US qts) with filter
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Automatic Transmission Fluid:
DIAQUEEN J3 or equivalent ATF SP-III
Manual Transmission Fluid:
GL-4 SAE 75W-90 gear oil
Power Steering Fluid:
Dexron III ATF or equivalent
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Front suspension ball joint wear, leading to clunking noises and potential alignment issues.
Common Issue 2:
Rear differential pinion seal leaks.
Common Issue 3:
Radiator leaks, particularly at the plastic end tanks.
Common Issue 4:
Minor oil leaks from valve cover gaskets.
Common Issue 5:
Automatic transmission solenoids can fail, causing shifting problems.
Common Issue 6:
ABS sensor failure leading to ABS warning light.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long history in the SUV segment, dating back to the original Pajero (the Montero's global counterpart) introduced in 1982, which pioneered many off-road capabilities.
Model Evolution
Second Generation Launch:
The second generation of the Pajero/Montero was introduced in late 1991 for the 1992 model year, continuing its body-on-frame construction and off-road prowess.
Mid Cycle Refresh:
The 1998 model year typically represents a later stage of the second generation, potentially incorporating minor styling updates or feature enhancements from earlier refreshes.
Production
Manufacturing Location:
Primarily produced in Japan (Okazaki Plant).
Production Years Second Gen:
1991-2000
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Pajero/Montero platform has historically received acclaim in off-road racing, notably winning the Dakar Rally multiple times, reflecting its robust design.
Ratings
Consumer Reports Reliability:
Reliability ratings for this era of Mitsubishi vehicles varied; while generally considered capable, some models experienced issues detailed in maintenance sections.
Certifications
Emissions Standards:
Designed to meet relevant emissions standards for the North American market in 1998.
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