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Jeep Grand Cherokee 1999 2000 2001 2002 2003 2004 Service Repair Workshop Manual

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Basic Information Identification Make: Jeep Model: Grand Cherokee Model Generation: WJ Model Years: 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: WJ Vin Position: Standard 17-character VIN, typically visible...
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Jeep Grand Cherokee 1999 2000 2001 2002 2003 2004 Service Repair Workshop Manual
Basic Information
Identification
Make: Jeep
Model: Grand Cherokee
Model Generation: WJ
Model Years: 1999, 2000, 2001, 2002, 2003, 2004
Codes
Chassis Code: WJ
Vin Position: Standard 17-character VIN, typically visible on the dashboard near the windshield and on the driver's side door jamb.
Introduction
Market Position
Market Position: Mid-size luxury SUV, positioned as a capable off-roader with comfortable on-road manners, competing with vehicles like the Ford Explorer, Toyota 4Runner, and Chevrolet Blazer.
Competitive Analysis
Competitive Analysis: The WJ Grand Cherokee offered a more refined interior and ride quality compared to many contemporaries, while retaining Jeep's signature 4x4 capability. Its available V8 engines provided strong performance.
Key Features
Key Features: Unibody construction (Quadra-Coil suspension), available Quadra-Drive 4WD system, powerful V8 engine options, spacious and comfortable interior, robust off-road credentials.
Manual Details
Coverage Areas
Coverage Areas: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Emissions, Diagnostics, Troubleshooting, Maintenance
Page Count
Page Count: Estimated 3000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type: Service Repair Workshop Manual
Manual Type Detail: Factory-authorized workshop manual, providing the same information used by dealership technicians.
Language
Language: English
Format
Format: Digital Download (likely PDF)
Manual Coverage
Systems Covered
Systems Covered: Engine mechanical, Engine control systems (ECU), Fuel system, Ignition system, Cooling system, Exhaust system, Automatic transmission (42RE, 45RFE/545RFE), Transfer case (NV242, NV247), Front axle (Dana 30), Rear axle (Dana 35, Dana 44), Suspension (front and rear), Steering system, Brake system (ABS, standard), Power steering, Climate control (HVAC), Lighting system, Instrumentation, Body electrical, Body repair, Wiring diagrams, Diagnostic trouble codes (DTCs)
Procedures Included
Procedures Included: Scheduled maintenance, Routine checks, Oil changes, Filter replacements, Brake pad/rotor replacement, Suspension component replacement (ball joints, tie rods, control arms), Steering component repair, Engine tune-up, Cooling system flush, Transmission fluid and filter change, Transfer case service, Axle service, Electrical troubleshooting, Component testing, Diagnostic procedures, Body panel repair, Interior trim removal/installation, Airbag system service (cautionary notes likely present)
Technical Depth
Technical Depth: Comprehensive (covering everything from basic maintenance to advanced diagnostics and component-level repairs, including torque specifications, clearances, diagnostic flowcharts, and wiring schematics)
Wiring Diagrams
Wiring Diagrams Coverage: Detailed electrical schematics for all major systems, including engine control, lighting, power accessories, ABS, and more, often color-coded for clarity.
Diagnostic Troubleshooting
Diagnostic Troubleshooting Methods: Step-by-step diagnostic flowcharts for common problems, explanations of diagnostic trouble codes (DTCs) with recommended inspection and repair procedures.
Torque Specifications
Torque Specifications Coverage: Precise torque values for all critical fasteners, including engine components, suspension parts, brake assemblies, and driveline components.
Troubleshooting Charts
Troubleshooting Charts Coverage: Diagnostic charts for various symptoms, guiding technicians through logical steps to identify the root cause of problems.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, clear diagrams and text, suitable for printing
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Searchability
Searchability: Typically includes a searchable PDF index allowing users to quickly locate specific topics or procedures.
Illustrations
Illustrations Quality: High-quality diagrams, exploded views, and photographs to aid in identification and disassembly/reassembly of components.
Engine Specifications
Primary Engine
Primary Engine 1: 4.0L Inline-6 'PowerTech' (MPI)
Engine Code 1: ERH (for 4.0L)
Displacement 1: 3952 cc (241 cu in)
Horsepower 1: 190 hp @ 4600 rpm (approx.)
Torque 1: 235 lb-ft @ 3200 rpm (approx.)
Optional Engine
Optional Engine 1: 4.7L V8 'PowerTech' (MPI)
Engine Code 2: ENH (for 4.7L V8)
Displacement 2: 4701 cc (287 cu in)
Horsepower 2: 235 hp @ 4500 rpm (approx., later models 2003-2004 increased to 260 hp)
Torque 2: 295 lb-ft @ 3200 rpm (approx., later models 2003-2004 increased to 325 lb-ft)
Fuel System
Fuel System: Multi-Point Fuel Injection (MPI)
Fuel Type
Fuel Type: Unleaded Gasoline
Cooling System
Cooling System: Pressurized liquid cooling system
Engine Layout
Engine Layout: Inline-6 (4.0L) and V8 (4.7L)
Valve Actuation
Valve Actuation: Overhead Valve (OHV) for 4.0L I6, Overhead Valve (OHV) with 2 valves per cylinder for 4.7L V8 (later 4.7L had 3 valves per cylinder in other Chrysler products, but not typically in this Grand Cherokee generation).
Transmission
Standard Transmission
Standard Transmission: 42RE 4-speed Automatic (typically with 4.0L engine)
Optional Transmission
Optional Transmission 1: 45RFE / 545RFE 4-speed Automatic (typically with 4.7L V8 engine, later models adopted the 545RFE)
Transmission Features
Transmission Features: Electronically controlled, overdrive, limp-in mode
Transfer Case Standard
Transfer Case Standard: Selec-Trac NV242 (full-time 2WD/4WD)
Transfer Case Optional
Transfer Case Optional: Quadra-Trac II NV247 (full-time 4WD with electronic 4WD and low range, standard on Limited/Overland trims)
Transfer Case Optional Premium
Transfer Case Optional Premium: Quadra-Drive (NV247 transfer case with front and rear Trac-Lok differentials)
Dimensions
Exterior Length
Exterior Length: Approx. 181.5 inches (4610 mm)
Exterior Width
Exterior Width: Approx. 71.5 inches (1816 mm)
Exterior Height
Exterior Height: Approx. 64.5 inches (1638 mm)
Wheelbase
Wheelbase: Approx. 109 inches (2769 mm)
Ground Clearance
Ground Clearance: Approx. 8.4 inches (213 mm) (standard)
Curb Weight
Curb Weight: Approx. 4000-4500 lbs (1814-2041 kg) depending on configuration
Towing Capacity
Towing Capacity: Up to 5,000 lbs (2268 kg) with optional towing package
Interior Seating Capacity
Interior Seating Capacity: 5 Passengers
Cargo Volume Behind Rear Seat
Cargo Volume Behind Rear Seat: Approx. 37.0 cubic feet (1048 liters)
Cargo Volume With Rear Seat Folded
Cargo Volume With Rear Seat Folded: Approx. 77.0 cubic feet (2180 liters)
Safety Features
Ratings
NHTSA Front Impact Driver: 4 Stars (for models tested)
NHTSA Front Impact Passenger: 4 Stars (for models tested)
IIHS Side Impact: Good (for models tested)
Active Features
Active Features: Four-wheel disc brakes with ABS, Traction Control (optional on some models), Electronic Stability Control (available late models/trims)
Passive Features
Passive Features: Driver and front passenger airbags, front side-impact airbags (optional), Seatbelt pretensioners, Crumple zones
Technology Features
Infotainment
Infotainment Features: Available premium audio systems (Infinity), CD player, AM/FM radio, optional navigation system (late models), Steering wheel audio controls (optional).
Driver Assistance
Driver Assistance Features: Anti-lock Braking System (ABS), Traction Control (available), ParkView Rear Backup Camera (optional on some later models).
Connectivity
Connectivity Features: Basic connectivity, often including auxiliary input for aftermarket devices.
Maintenance
Service Intervals Oil
Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).
Service Intervals Filters
Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Service Intervals Transmission
Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km) or as recommended by Jeep, particularly for severe usage.
Fluid Specifications
Engine Oil Spec: API SN/SP or equivalent, SAE 5W-30 recommended for most conditions (check manual for specific viscosity based on temperature range).
Coolant Spec: Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, typically Mopar OAT or equivalent blue coolant.
Transmission Fluid Spec 42Re: ATF+3 or ATF+4 (Chrysler specification)
Transmission Fluid Spec 45Rfe 545Rfe: ATF+4 (Chrysler specification)
Brake Fluid Spec: DOT 3
Power Steering Fluid Spec: ATF+3 or ATF+4 (Chrysler specification)
Known Issues
Known Issues 1: Cracked cylinder heads on early 4.7L V8 engines (especially 1999-2001), Transmission cooler line leaks leading to transmission failure, Radiator failure (plastic tanks), Heater core leaks, Water pump leaks, Serpentine belt tensioner failure, Steering linkage wear (tie rods, ball joints), Front suspension sag (coil springs), Minor electrical gremlins (window regulators, power locks), Death Wobble (often related to worn steering/suspension components).
Service Intervals Brakes
Brake Fluid Flush Interval: Every 24,000-36,000 miles (38,000-58,000 km) or every 2-3 years.
Vehicle History
Brand Heritage
Brand Heritage: Jeep has a long history of producing rugged, off-road capable vehicles, originating from its World War II roots with the Willys MB Jeep.
Model Evolution
Model Evolution: The WJ generation, introduced for the 1999 model year, represented a significant redesign from the previous ZJ Grand Cherokee. It featured a more refined and car-like interior and exterior styling, and a new unibody construction with a coil-spring suspension system, moving away from solid axles for improved on-road handling.
Production
Production Start Year: 1999
Production End Year: 2004
Production Location
Production Location: Jefferson North Assembly Plant, Detroit, Michigan, USA
Awards & Recognition
Recognitions
Recognitions 1: Named 'Best Buy' by Consumers Digest for several years within its class.
Recognitions 2: Consistently ranked well for off-road capability and towing capacity by automotive publications.
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