Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Target Audience:
Families, individuals seeking practical and versatile transportation
Competitors Era:
Opel/Vauxhall Agila, Fiat Idea, Ford Fusion, Renault Modus, Peugeot 206 SW, Citroen C3 Picasso (later models)
Usp Vs Competitors:
Spacious interior for its footprint, practicality, availability of diesel engines.
Interior Versatility:
Sliding rear seats, foldable seats for extensive cargo space
Engine Options:
Economical petrol and torque-rich diesel variants
Driving Dynamics:
Comfort-oriented ride, good maneuverability in urban environments
Model Years:
1999, 2000, 2001, 2002, 2003
Engine Types:
Petrol (Gasoline) and Diesel
Type:
Workshop Service Repair Manual
Format:
Digital Download (typically PDF)
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, diesel injection system, lubrication system
Drivetrain:
Transmission (manual and automatic), clutch, drive shafts, differentials, transaxle
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, wipers and washers, power windows, central locking, audio system wiring, ECU and sensor diagnostics
Body:
Body construction, interior trim, exterior trim, doors, windows, bumpers, seats, climate control system (HVAC)
Maintenance:
Routine servicing, fluid changes, filter replacements, tune-ups, inspections
Diagnostics:
Troubleshooting guides for common faults, fault code interpretation, electrical system diagnosis
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilding:
Engine and transmission rebuild procedures, including specifications and tolerances
Adjustments:
Valve adjustments, clutch adjustments, brake adjustments
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls
Diagnostics Capability:
Detailed diagnostic trouble codes (DTCs) and symptom-based troubleshooting
Wiring Diagrams:
Included, covering all major electrical systems
Torque Specifications:
Extensive torque values for all critical fasteners
Tolerances:
Detailed mechanical tolerances for engine and drivetrain components
Petrol Displacement Range:
1.1L to 1.8L (e.g., 1.3L 4G13, 1.5L 4G15, 1.8L 4G93)
Diesel Displacement:
1.9L (4D68)
Petrol Horsepower Range:
Approx. 70-115 hp
Diesel Horsepower:
Approx. 75 hp
Petrol Torque Range:
Approx. 100-150 Nm
Diesel Torque:
Approx. 130-150 Nm
Petrol Injection Type:
Multi-point Fuel Injection (MPI)
Diesel Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific 4D68 variant
Fuel Type Petrol:
Unleaded Petrol (Gasoline)
Standard Transmission:
5-speed Manual Transmission
Optional Transmission:
4-speed Automatic Transmission
Transmission Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Dry single-plate clutch (Manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil (refer to manual for exact spec)
Transmission Fluid Automatic:
ATF SP-III (Mitsubishi Specification) or equivalent
Euro Ncap Rating:
Not consistently high for early models, varies by test year and specification. Generally 3 or 4 stars.
ABS:
Available, often optional or standard on higher trims
Traction Control:
Rarely available on models from this era
Airbags:
Driver and front passenger airbags (standard or optional depending on trim and market)
Seatbelts:
3-point seatbelts with pre-tensioners (front)
Child Seat Anchors:
ISOFIX points available on some models
Head Unit Type:
Basic AM/FM radio with CD player or cassette player, typically single-DIN
Speaker System:
Standard 4-speaker or optional 6-speaker setup
Cruise Control:
Available on higher trims or as an optional extra
Parking Sensors:
Rarely fitted from factory, aftermarket availability
Bluetooth:
Not factory fitted for this model year range, requires aftermarket installation
Usb Ports:
Not factory fitted for this model year range
Oil Change Interval:
Every 10,000 - 15,000 km or 12 months, whichever comes first (check manual for specific engine)
Air Filter Replacement:
Every 20,000 - 30,000 km
Spark Plug Replacement:
Every 40,000 - 60,000 km (depending on plug type)
Timing Belt Replacement:
Approx. 90,000 - 120,000 km or 5-7 years (critical for petrol engines, check manual for exact interval and specific engine type)
Engine Oil Petrol:
API SJ or SL, ACEA A3/B3, SAE 10W-40 or 5W-40 (check manual for specific engine variant and viscosity preference)
Engine Oil Diesel:
API CF or CG-4, ACEA B3/B4, SAE 10W-40 or 15W-40 (check manual for specific diesel engine variant)
Coolant:
Ethylene Glycol based coolant, Mitsubishi Super Long Life Coolant (or equivalent), mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4
Common Faults Petrol:
Ignition coil failure, minor oil leaks from valve cover gasket, occasional ECU issues.
Common Faults Diesel:
Glow plug issues, exhaust gas recirculation (EGR) valve problems, injection pump leaks (on older units).
Chassis Common Issues:
Front suspension wear (bushings, ball joints), rear brake component wear, minor rust in wheel arches.
Electrical Common Issues:
Window regulator failures, central locking actuator problems, dashboard warning light glitches.
Brand Philosophy:
Known for reliable and practical vehicles, often with innovative engineering.
First Generation Start:
1995 (as Mitsubishi Carisma variant/predecessor in some markets)
Specific Generation Covered:
First Generation (Launched 1999 in Europe, developed in conjunction with Volvo)
Rebranding Markets:
Sold as Colt Plus in some Asian markets, Volvo under the name S40/V40 (platform sharing).
Production Start Year:
1999
Production End Year:
2004 (for this generation)
Manufacturing Location:
Born, Netherlands (for European market, also some production in Japan)
