🏷️ Basic Information

Make:

Arctic Cat

Model:

All Models (1999-2000)

Model Variants:

Bearcat 340, Bearcat 440 I, Bearcat 440 II, Bearcat W/T, Pantera 580 EFI, Pantera 1000, Panther 340, Panther 440, Panther 550, Powder Special 500 EFI, Powder Special 500 EFI LE, Powder Special 600, Powder Special 600 LE, Powder Special 600 EFI, Powder Special 600 EFI LE, Powder Special 700, Powder Special 700 LE, Thundercat, Thundercat M/C, Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500, ZL 500 EFI, ZL 550, ZL 580 EFI, ZL 600, ZL 600 EFI, ZL 700, ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 600 EFI LE (Clicker), ZR 600 EFI LE (Reverse), ZR 700, ZR 700 LE (Clicker), ZR 700 LE (Reverse), ZRT 600, ZRT 800

Year:

1999, 2000

👋 Introduction

Target Audience:

Arctic Cat snowmobile owners seeking to perform their own maintenance, repairs, and restorations on 1999-2000 models.

Value Proposition:

Offers comprehensive, dealer-equivalent information at a fraction of the cost of official service manuals or dealer labor, delivered instantly as a digital download.

Digital Delivery:

Instant download link provided immediately after purchase, eliminating shipping costs and wait times.

Searchability And Navigation:

Enhanced PDF features (bookmarks, search, index) facilitate quick access to specific information, improving usability in the workshop.

Completeness:

Covers all models within the specified years and encompasses the full spectrum of repair and maintenance procedures.

📋 Manual Details

General Information:

Included

Engine:

Included

Engine Related Items:

Included

Fuel Systems:

Included

Engine Electrical Systems:

Included

Chassis Electrical Systems:

Included

Steering And Body:

Included

Drive Train System:

Included

Brake Systems:

Included

Track Rear Suspension:

Included

Total Pages:

647

Type:

Complete Workshop Service Repair Manual

Source Type:

Dealer-level equivalent

Language:

English

Format:

PDF (Downloadable)

File Format:

PDF

📖 Manual Coverage

Engine Systems:

Complete engine diagnostics, teardown, rebuild procedures, internal component specifications (pistons, rings, crankshaft, conrod, cylinder, etc.), cooling systems, lubrication systems, and engine management.

Fuel Delivery:

Carburetor and EFI system troubleshooting, adjustment (mixture screw, pilot jet, main jet, idle), fuel pump diagnostics, fuel tank and line maintenance, and fuel injection system components.

Electrical Systems:

Ignition system (magneto, stator, coil), starting system (motor, charging system), lighting, switches, wiring diagrams, battery maintenance, and electronic components.

Drivetrain:

Clutch system (primary, secondary), drive shaft, chain case, gearshift linkage, reverse system, and transmission overhaul.

Suspension And Steering:

Front suspension (struts, forks), rear suspension (track, bogies, swinger), steering system components, and handle bar operations.

Brakes:

Brake system inspection, component replacement (pads, rotors), hydraulic system maintenance, and brake caliper service.

Body And Chassis:

Body panels, hull, skis, fenders, storage components, and general chassis inspection.

Maintenance:

Scheduled maintenance tasks, fluid changes (oil, coolant), filter replacement, lubrication points, spark plug inspection/replacement, and general upkeep.

Troubleshooting:

Comprehensive diagnostic flowcharts, common problem identification (no spark, starting issues, engine performance), error code explanations, and solutions for various malfunctions.

Repair And Rebuild:

Step-by-step instructions for complete teardown and reassembly of all major components, including engine rebuild, transmission overhaul, suspension repair, and electrical system servicing.

Installation:

Instructions for installing new parts, accessories, or performing upgrades.

Depth:

Highly detailed, covering all aspects from basic user maintenance to complete engine and drivetrain overhauls, suitable for both DIY enthusiasts and professional technicians.

Data Availability:

Includes torque specifications, clearances, fluid capacities, part diagrams, and electrical schematics.

📊 Manual Specifications

File Format:

PDF

Printability:

Fully printable without restrictions.

Organization:

Improved PDF with bookmarks, searchable text, and index for optimal organization.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Types:

Primarily 2-stroke, with specific models featuring 340cc, 440cc, 500cc, 550cc, 580cc, 600cc, 700cc, 800cc, and 1000cc displacements. Both carbureted and EFI (Electronic Fuel Injection) variants are covered.

Horsepower Range:

Varies by model and engine displacement, typically ranging from approximately 50 HP for smaller displacement engines to over 120 HP for larger displacement, high-performance models like the Thundercat and ZRT series.

Torque Specifications:

Detailed torque specifications for critical engine components (cylinder head bolts, flywheel nut, crankshaft nuts, etc.) are provided within the manual.

Carburetor Information:

Covers various carburetor models used by Arctic Cat during this period, including details on jetting (main jet, pilot jet, slow jet), mixture screw adjustment, idle speed settings, and float bowl adjustments.

Efi Systems:

Includes troubleshooting and diagnostics for the Electronic Fuel Injection systems, covering components like fuel injectors, fuel pumps, pressure regulators, and ECU.

Oil Type:

Manual will specify appropriate 2-stroke engine oil viscosity and type (e.g., synthetic, semi-synthetic) based on model and operating conditions.

Coolant Type:

Specifications for coolant type and mixture ratio (typically ethylene glycol-based antifreeze) will be detailed, along with flushing procedures.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) featuring primary and secondary clutches.

Gear Ratios:

While primarily CVT, the manual will cover the gear reduction ratios within the drive train case. Specific ratios for various models are expected.

Clutch Service:

Detailed procedures for clutch inspection, maintenance, weight adjustment, spring replacement, and belt inspection/replacement.

Drive Train Oil:

Specifications for the type and quantity of lubricant required for the transmission/drive train case.

📐 Dimensions

Track Width:

Varies significantly by model; specifications for specific track widths and lengths will be found within the manual.

Ski Stance:

Varies by model; detailed measurements for ski stance will be available in the manual.

Dry Weight:

Dry weight will vary significantly based on model, engine size, and features. Specific dry weight figures for each model covered are likely included.

Gross Vehicle Weight Rating:

GVWR figures for each model will be detailed in the manual, crucial for safe operation and load carrying.

🛡️ Safety Features

Safety Standards:

While snowmobiles are not subject to the same crash ratings as automobiles, the manual will cover safety-related components and operating procedures to ensure rider safety.

Braking System:

Emphasis on proper brake function, including hydraulic system maintenance and pad/rotor condition.

Steering System:

Proper maintenance of steering components to ensure control and maneuverability.

Chassis Integrity:

Procedures for inspecting and maintaining the structural integrity of the chassis and suspension components.

Throttle Control:

Ensuring the throttle cable and system operate smoothly and reliably to prevent unintended acceleration.

💡 Technology Features

Infotainment Features:

Snowmobiles of this era generally featured basic instrumentation (speedometer, tachometer, oil light, engine temp gauge). No advanced infotainment systems are expected.

Driver Assistance Systems:

No electronic driver assistance systems (like ABS, traction control) were common on snowmobiles of this vintage. Focus is on mechanical and electrical systems.

Connectivity Features:

No connectivity features are present in these models.

Efi Technology:

Introduction and diagnostics of early EFI systems, representing a technological advancement over purely carbureted models.

🔧 Maintenance

Oil Change:

While 2-stroke, the manual will detail recommended intervals for checking and topping up crankcase oil (if applicable) and transmission oil.

Clutch Inspection:

Recommended intervals for clutch inspection and service, particularly for the drive belt.

Spark Plug Replacement:

Specified mileage or usage intervals for spark plug inspection and replacement.

Track And Suspension:

Intervals for track tension adjustment, suspension lubrication, and bearing checks.

Engine Oil:

Specific 2-stroke oil (e.g., Arctic Cat brand or equivalent API TC-W3 certified oil) and viscosity will be detailed. Pre-mix ratios or injection system oil specifications will be provided.

Coolant Type:

Recommended coolant type (e.g., ethylene glycol) and concentration for optimal freeze protection and corrosion inhibition.

Drive Train Oil:

Specific gear oil type and viscosity for the transmission/chaincase, along with capacity.

Ignition System Reliability:

Potential issues with CDI units, stators, or coils may be addressed in troubleshooting sections.

Carburetor Icing:

Common for older 2-strokes in cold, humid conditions; manual likely offers preventative measures and clearing procedures.

Clutch Wear:

Wear on clutch faces and rollers, leading to performance degradation, will be covered in clutch service procedures.

📚 Vehicle History

Arctic Cat Legacy:

Arctic Cat has a long-standing history in snowmobile manufacturing, known for performance and innovation in the off-road vehicle sector.

1999-2000 Era:

This period represents a significant time for Arctic Cat, with continuous refinement of their engine technologies (including EFI adoption) and chassis designs across various model lines like the ZR, ZL, Pantera, and Thundercat.

Manufacturing Location:

Arctic Cat snowmobiles during this era were primarily manufactured in Thief River Falls, Minnesota, USA.