Segment:
Performance Compact Sedan/Wagon (Rally Homologation Special)
Target Audience:
Enthusiasts, motorsport participants, Subaru owners seeking in-depth maintenance and repair knowledge.
Competitors:
Mitsubishi Lancer Evolution, Ford Escort RS Cosworth, Toyota Celica GT-Four.
Unique Selling Points:
Subaru's renowned Symmetrical All-Wheel Drive system, turbocharged boxer engine, rally-bred heritage, and robust chassis.
Performance Orientation:
Tuned for performance with emphasis on engine tuning, drivetrain, and suspension dynamics.
AWD System:
Advanced Symmetrical AWD with viscous coupling center differential (VC Diff) and open front/rear differentials, or optional limited-slip differentials.
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for the EJ20G/EJ20K engine, including cylinder heads, pistons, crankshaft, camshafts, timing belt, oil pump, lubrication system.
Engine Management:
ECU pinouts, sensor diagnostics (MAP, TPS, O2, etc.), fuel injection system (injectors, fuel pump, pressure regulator), ignition system (coils, spark plugs, timing), emission control systems (EVAP, EGR).
Transmission Manual:
Disassembly, assembly, inspection, and repair of the 5-speed manual transmission (e.g., TY754 series), including clutch, gears, synchronizers, shift forks, and bearings.
Transmission Automatic:
If applicable to specific trims, coverage for automatic transmission diagnostics and repair.
Drivetrain AWD:
Detailed information on the Subaru Symmetrical All-Wheel Drive system, including center differential, front and rear differentials, drive shafts, and hubs.
Suspension:
Front and rear suspension component inspection, replacement, and alignment procedures. Includes struts, springs, control arms, sway bars, bushings, and wheel bearings.
Brakes:
Front and rear brake system diagnosis, repair, and maintenance. Includes disc brake pads, rotors, calipers, master cylinder, brake lines, ABS system (if equipped), and parking brake.
Steering:
Power steering system diagnosis and repair, including pump, rack and pinion, tie rods, and steering column.
Electrical System:
Comprehensive wiring diagrams, fuse box layouts, component testing, starting and charging system, lighting systems, instrument cluster, wipers, and power accessories.
Body Interior:
Body panel removal and installation, door mechanisms, interior trim components, seats, dashboard removal, HVAC system, and door lock actuators.
Cooling System:
Radiator, thermostat, water pump, cooling fan, and heater core diagnosis and service.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, and fuel pressure regulation.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter service, belt inspections.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls.
Component Replacement:
Step-by-step instructions for replacing virtually any component on the vehicle.
Diagnostics:
Testing procedures for sensors, actuators, electrical circuits, and mechanical systems using appropriate tools and specifications.
Specifications And Tolerances:
Precise measurements, torque values, clearances, and tolerances for all serviced components.
Depth:
Comprehensive, factory-level detail suitable for professional technicians and experienced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Codes:
Coverage of OBD-I/OBD-II diagnostic trouble codes (DTCs) and their interpretation for the relevant model years.
Engine Type:
Horizontally-opposed (Boxer), turbocharged, intercooled, DOHC
Displacement:
1994 cc (2.0 Liters)
Bore X Stroke:
92.0 mm x 75.0 mm
Horsepower Est:
215-276 hp (Varies by region and specific model designation, e.g., WRX STI)
Torque Est:
208-250 lb-ft (Varies by region and specific model designation)
Turbocharger Type:
TD04-13G (JDM), TD04H-13G (USDM) or similar
Intercooler:
Top-mount, air-to-air intercooler
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded premium gasoline (91 octane or higher recommended)
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Performance driving may necessitate more frequent changes.
Timing Belt Replacement:
Recommended every 60,000-90,000 miles or 5-7 years due to the interference nature of the EJ20 engine. Critical maintenance item.
Spark Plug Replacement:
Approximately every 30,000-60,000 miles (depending on plug type).
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific climate/usage recommendations). Synthetic oil highly recommended for performance applications.
Coolant:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil. Subaru Extra-S or equivalent is often recommended.
Differential Fluid Front Rear:
API GL-5, SAE 80W-90 gear oil.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or Dexron III/Mercon ATF.
Ring Land Failure:
A known potential issue with EJ20 engines, particularly when subjected to aggressive tuning or poor maintenance. Proper fuel, spark, and boost control are critical.
Head Gasket Leaks:
While more prevalent in later EJ25 engines, older EJ20s can also experience head gasket issues, especially if overheated.
Turbocharger Wear:
Like any turbocharged engine, the turbocharger is subject to wear and requires proper lubrication and cooling. Regular oil changes are vital.
Suspension Bushings:
Rubber suspension bushings can degrade over time, leading to a less precise feel and potential noise issues.