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BMW R1100S Service Repair Workshop Manual 1999-2002

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🏷️ Basic Information Identification Make: BMW Model: R1100S Model Code: Often referred to by internal BMW chassis codes, but commonly known as R1100S Generation Production Years Covered By Manual: 1999-2002...
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类型: Motorcycle
厂商:
斯库: 544552
BMW R1100S Service Repair Workshop Manual 1999-2002
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100S
Model Code:
Often referred to by internal BMW chassis codes, but commonly known as R1100S
Generation
Production Years Covered By Manual:
1999-2002
Codes
Chassis Codes Covered:
Likely covers all R1100S variants produced within the 1999-2002 timeframe.
👋 Introduction
Market Position
Vehicle Market Segment:
Sport Touring Motorcycle
Vehicle Target Audience:
Riders seeking a capable and comfortable motorcycle for both touring and spirited riding, with an emphasis on BMW's engineering and reliability.
Competitive Analysis
Key Competitors Era:
Honda VFR, Yamaha FJR1300, Ducati ST series, Kawasaki GTR series.
Key Features
Manual Value Proposition:
The 'Best Manual Available' emphasizes completeness and accuracy, differentiating it from inferior or incomplete alternatives, ensuring correct first-time repairs.
Vehicle Defining Characteristics:
Unique Boxer engine configuration, Telelever front suspension, robust build quality, and a blend of sportiness and long-distance comfort.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair and service for all aspects of the BMW R1100S model.
Page Count
Estimated Page Count:
Likely a substantial volume, typically 300-600 pages for this level of detail.
Manual Type
Manual Classification:
Workshop Manual / Service Repair Manual
Language
Primary Language:
English
Format
Product Format:
Digital (likely PDF), printable
📖 Manual Coverage
Systems Covered
Engine System Coverage:
Detailed diagnostics, overhaul, and repair of the Boxer engine, including valve clearance, fuel injection system (Bosch Motronic), ignition system, lubrication, and cooling.
Transmission System Coverage:
Service and repair of the gearbox, clutch (single dry plate, hydraulic actuation), final drive, and associated components.
Chassis And Suspension Coverage:
Front Telelever suspension, rear Monolever swingarm, shock absorber adjustment and replacement, wheel bearings, steering head bearings, and frame components.
Braking System Coverage:
Comprehensive coverage of the ABS II system (or optional ABS-N), brake fluid replacement, pad and disc service, caliper overhaul, and hydraulic lines.
Electrical System Coverage:
Wiring diagrams, component testing, battery management, starter motor, alternator, lighting system, instrument cluster diagnostics, and ECU troubleshooting.
Fuel System Coverage:
Fuel pump, injectors, fuel lines, pressure regulator, and ECU control for fuel delivery.
Bodywork And Fairings Coverage:
Removal and installation of fairings, fuel tank, seat, and related trim components.
Procedures Included
Routine Maintenance Procedures:
Oil changes, filter replacement (oil, air), spark plug replacement, chain adjustment (if applicable for specific variants or aftermarket), lubrication points.
Diagnostic Procedures:
Troubleshooting common faults, fault code reading (if applicable via diagnostic port), component testing using multimeters and specialized tools.
Repair And Overhaul Procedures:
Engine rebuilds, transmission disassembly and reassembly, brake system bleeding and overhaul, suspension component replacement, electrical component repair.
Special Tool Requirements:
Identification and usage of BMW-specific tools for tasks like engine timing, suspension adjustments, and bearing replacement.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including symptom analysis and systematic troubleshooting steps.
Repair Detail Level:
Detailed step-by-step instructions with torque specifications for all fasteners, clearances, and assembly procedures, suitable for professional mechanics and advanced DIY enthusiasts.
Rebuild Procedures:
Comprehensive instructions for complete engine and transmission overhauls, including component specifications and tolerances.
📊 Manual Specifications
File Format
Digital File Format:
PDF (Portable Document Format)
Print Quality
Digital Print Quality:
High-resolution scans for clear text and legible diagrams, suitable for printing.
Binding Type
Physical Manual Binding:
N/A (digital format implies no physical binding, but if printed, typically spiral-bound for lay-flat use).
Paper Type
Physical Manual Paper:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke flat-twin (Boxer) engine
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Valve Train:
Two valves per cylinder, operated by pushrods and rocker arms
Performance
Horsepower:
Approx. 90 hp (67 kW) at 7,250 rpm
Torque:
Approx. 95 Nm (70 lb-ft) at 6,000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic 2.4 electronic fuel injection with sequential injection
Fuel Type:
Unleaded gasoline, minimum 95 RON
Engine Oil
Recommended Oil Viscosity:
15W-50 or 10W-40 (refer to manual for specific conditions)
Oil Capacity With Filter:
Approx. 4.0 liters (4.2 US qt)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Clutch Type:
Single dry plate clutch, hydraulically operated
Final Drive:
Shaft drive with single-sided Paralever swingarm
Features
Gearbox Features:
Smooth shifting, integrated into the engine casing.
Fluid Specifications
Gearbox Oil Type:
Hypoid gear oil, SAE 80W-90 (API GL-5)
Fluid Capacities
Gearbox Oil Capacity:
Approx. 0.5 liters (0.53 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width Over Handlebars:
Approx. 840 mm (33.1 in)
Seat Height:
Approx. 830 mm (32.7 in) (adjustable)
Weights
Dry Weight:
Approx. 227 kg (500 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Wheels And Tires
Front Tire Size:
120/70 ZR 17
Rear Tire Size:
170/60 ZR 17
Front Wheel Type:
Cast aluminum, 3.50 x 17
Rear Wheel Type:
Cast aluminum, 5.00 x 17
Fuel Capacity
Fuel Tank Capacity:
25 liters (6.6 US gal), including 4-liter reserve
🛡️ Safety Features
Ratings
Safety Certification:
Meets or exceeds relevant national and international motorcycle safety standards for its production era.
Active Features
Braking System:
BMW Motorrad ABS II (anti-lock braking system) or optional ABS-N, Dual disc front brakes, Single disc rear brake.
Suspension System:
Telelever front suspension for improved stability and feedback, Monolever rear suspension.
Passive Features
Lighting System:
Halogen headlight, LED tail light, turn signals.
Frame Construction:
Steel tube frame providing rigidity and rider protection.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock, gear indicator, warning lights, and diagnostic indicators.
Driver Assistance
ABS System:
BMW Motorrad ABS II or ABS-N provides significant safety enhancement by preventing wheel lock-up during braking.
Connectivity
Diagnostic Port:
BMW proprietary diagnostic connector for service and fault code retrieval, requiring specialized tools or adapters.
Engine Management
ECU System:
Bosch Motronic engine control unit managing fuel injection and ignition timing for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. (Refer to manual for precise BMW recommendations).
Valve Clearance Check Interval:
Typically every 20,000 km (12,000 miles).
Spark Plug Replacement Interval:
Refer to manual, often around 20,000-40,000 km depending on plug type.
Fluid Specifications
Brake Fluid Type:
DOT 4
Telelever Pivot Grease:
BMW recommends specific high-temperature grease, details in manual.
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber (especially aftermarket replacements), brake pads and discs, wheel bearings.
Potential Electrical Issues:
Wiring harness connections, alternator brushes, starter solenoid issues can arise with age and mileage. Fuel pump can be a failure point.
Engine Related Concerns:
While generally robust, specific attention to valve clearance and proper oil changes are crucial for longevity. Oil leaks from the cylinder base gaskets or crankshaft seal can occur.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and distinguished history in motorcycle manufacturing, dating back to the 1920s, known for innovation, quality, and engineering prowess.
Model Evolution
R1100S Development:
Introduced as a sportier evolution of BMW's Boxer engine platform, bridging the gap between traditional touring bikes and dedicated sportbikes.
Key Innovations R1100S:
Telelever front suspension, fuel injection, integral ABS (optional) were significant technological advancements for its time.
Production
Manufacturing Location:
Berlin-Spandau, Germany
Production Years Overall:
1998-2006
🏆 Awards & Recognition
Recognitions
Editorial Reviews Era:
Generally well-received by motorcycle press for its unique engineering, comfortable ride, and touring capability, though sometimes criticized for its weight and less 'raw' feel compared to Italian or Japanese rivals.
Ratings
Owner Satisfaction Trend:
Owners often praise its long-distance comfort, reliability (when properly maintained), and distinctive character, making it a sought-after model for touring enthusiasts.
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