Value Proposition:
Provides official OEM factory service information, enabling users to perform repairs and maintenance accurately and efficiently, saving significant costs compared to dealership service.
Advantage:
Offers superior detail and accuracy over generic aftermarket repair guides. The extensive page count reflects the comprehensive nature of the coverage across multiple models and years.
Manual Features:
Instant download, lifetime free redownloads, compatibility with all major operating systems and PDF readers, detailed diagrams, illustrations, and troubleshooting flowcharts.
Diagrams And Illustrations:
Includes hundreds of detailed diagrams, exploded views, and photographs illustrating repair procedures and component locations.
Included Models By Year:
1999: Trooper (UX), Rodeo (UE), Amigo (UA), VehiCROSS (VX); 2000: Trooper (UX), Rodeo (UE), Amigo (UA), VehiCROSS (VX); 2001: Rodeo (UE), Rodeo Sport (UA); 2002: Axiom (UP), Trooper (UX), Rodeo (UE), Rodeo Sport (UA)
Type:
Factory Service Manual (FSM)
Accessibility:
Searchable, printable, viewable on PC, Mac, smartphone, tablet
Major Systems:
General Information, HVAC, Steering, Suspension, Driveline/Axle, Brakes, Engine, Transmission, Body and Accessories, Restraints, Control System
Driveline And Axle:
Front and rear axle assembly, differentials, drive shafts, CV joints, wheel bearings, and four-wheel-drive system operation and repair.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, parking brake, ABS components, and brake fluid specifications and bleeding procedures.
Body And Accessories:
Door mechanisms, locks, windows, mirrors, interior trim, exterior body panels, bumpers, lighting systems, wipers, and antennas.
Restraints:
Airbag system (SRS), seatbelts, pretensioners, and related control modules and diagnostics.
Control System:
Engine control module (ECM) or powertrain control module (PCM), diagnostic trouble codes (DTCs), emissions control systems, and sensor diagnostics.
Repair And Maintenance:
All factory-recommended repair and maintenance procedures, troubleshooting, diagnostics, technical specifications, wiring diagrams, component locations, and repair steps.
Troubleshooting Guides:
Flowcharts and step-by-step diagnostic procedures for identifying and resolving common and complex vehicle faults across all major systems.
Component Removal And Installation:
Detailed instructions for removing and reinstalling virtually every mechanical and electrical component on the vehicle.
Depth:
Comprehensive OEM level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine fluid changes to complete engine and transmission rebuilds.
Engine Options:
Covers multiple engine configurations across the Isuzu lineup, likely including 2.2L 4-cylinder (e.g., 4ZE1 for some Amigo/Rodeo models), 3.1L V6 (e.g., 6VD1 for Trooper/Rodeo), 3.2L V6 (e.g., 6VD1), 3.5L V6 (e.g., 6VE1 for VehiCROSS/Trooper/Rodeo), and potentially 4-cylinder engines for Rodeo Sport. Specific displacements and bore/stroke details will be within the manual.
Performance Data:
Detailed horsepower, torque curves, and operational parameters for each engine variant. The manual will contain specific output figures, typically found in the Engine chapter.
Fuel Delivery:
Covers fuel injection systems (EFI), fuel pumps, injectors, fuel pressure regulators, and evaporative emissions control (EVAP) systems specific to each engine.
Ignition Components:
Details on spark plugs, ignition coils, distributor (if applicable), crankshaft position sensors, and camshaft position sensors. Includes ignition timing specifications.
Cooling Components:
Information on radiators, cooling fans, water pumps, thermostats, coolant types and capacities, and pressurized coolant system diagnostics.
Emissions Control:
Detailed explanation of evaporative emission control (EVAP) systems, catalytic converters, exhaust gas recirculation (EGR) systems, and associated sensors like oxygen sensors (O2).
Standard Transmission Types:
Details on available manual and automatic transmissions, including 5-speed manual (e.g., RFS640) and 4-speed automatic transmissions (e.g., 4L30-E, RL4F03A) used across the model range.
Optional Transmission Types:
Covers any variations or specific transmission options for different trim levels or powertrains. Includes details on transfer case operation for 4WD models.
Transmission Features:
Information on shift control mechanisms, hydraulic circuits, torque converter operation, transmission fluid types (e.g., Dexron III/Mercon for automatic transmissions), and filter replacement procedures.
4Wd Systems:
Coverage for part-time 4WD and full-time 4WD (including Isuzu's Torque-On-Demand systems where applicable), transfer case operation, and front hub engagement mechanisms.
Overall Dimensions:
Specific length, width, height, wheelbase, and ground clearance for each model variant. This data is crucial for maintenance and accessory fitment.
Wheelbase And Track:
Specific wheelbase and track width figures for each model, impacting handling and maneuverability.
Curb Weight:
Curb weight and Gross Vehicle Weight Rating (GVWR) for different configurations, essential for understanding load capacities.
Towing Capacity:
Information on towing capacity and trailer wiring harness specifications, important for owners who tow.
Passenger Volume:
Interior dimensions and seating configurations are implicitly covered through body repair and trim removal sections.
Crash Test Ratings:
While specific NHTSA or IIHS ratings for this era might not be explicitly in the FSM, the manual details components related to safety systems, such as airbag deployment, seatbelt mechanisms, and chassis structural integrity.
Active Safety Systems:
Details on ABS (Anti-lock Braking System) components, traction control systems (if equipped), and brake system diagnostics.
Parking Assist Systems:
While less common in this era, any factory-equipped parking sensors or related systems would be detailed.
Passive Safety Systems:
Comprehensive information on airbags, seatbelt pretensioners, body structure, and occupant restraint systems. Includes diagnostic procedures for airbag warning lights.
Seatbelt Operation:
Detailed procedures for seatbelt inspection, adjustment, and replacement, including pretensioner system information.
Audio System Diagnostics:
Information on factory audio systems, speaker wiring, antenna systems, and troubleshooting common audio malfunctions.
Cruise Control System:
Details on the operation, troubleshooting, and repair of the cruise control system, including vacuum lines (if applicable) or electronic control modules.
Electrical System Diagnostics:
Comprehensive wiring diagrams, fuse box layouts, relay identification, and diagnostic procedures for the entire electrical system, including lighting, starting, charging, and accessory circuits.
OBD Ii Diagnostics:
Detailed information on OBD-II (On-Board Diagnostics II) systems, including connector locations, communication protocols, and interpretation of diagnostic trouble codes (DTCs).
Recommended Maintenance Schedule:
Detailed schedules for oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, timing belt/chain inspection (depending on engine), and other periodic services.
Engine Oil Recommendations:
Specific viscosity grades (e.g., 5W-30, 10W-30) and API service classifications for engine oil, coolant types (e.g., ethylene glycol based), brake fluid specifications (e.g., DOT 3), and automatic transmission fluid (ATF) types (e.g., Dexron III).
Power Steering Fluid:
Specification for power steering fluid type and capacity, and procedures for flushing and refilling the system.
Manual Transmission Fluid:
Type and capacity for manual transmission gear oil, along with change intervals.
Common Troubleshooting Topics:
The manual will address common issues such as ABS sensor failures, potential head gasket leaks (on certain V6 engines), transmission shifting problems, fuel injector issues, and HVAC system performance.
Filter Part Numbers:
Likely includes OEM or equivalent part numbers for oil filters, air filters, fuel filters, and cabin air filters (if applicable), crucial for correct part sourcing.
Grease Points:
Details on chassis lubrication points, wheel bearing lubrication, and specific grease types recommended for various components.
Tire Pressure And Rotation:
Recommended tire sizes, inflation pressures, rotation intervals, and wheel alignment specifications.
Brake Pad And Rotor Specs:
Specifications for brake pad thickness, rotor minimum thickness, and replacement procedures for both front and rear brakes.
Spark Plug Gap And Torque:
Specific spark plug part numbers, gap settings, and torque specifications for proper installation.
Battery And Charging System:
Information on battery testing, charging system diagnostics (alternator, regulator), and battery terminal maintenance.
Isuzu Offroad Legacy:
Isuzu has a long-standing reputation for robust and capable off-road vehicles, tracing back to the Trooper's origins as a rugged SUV.
Specific Model Changes 1999-2002:
This period represents the later production years of the Trooper (UBS series), the introduction and refinement of the Rodeo and Amigo, the niche VehiCROSS, and the later introduction of the Axiom as a more mainstream SUV.
Isuzu Corporate Changes:
This period also saw changes in Isuzu's market presence and partnerships, which might be indirectly reflected in the vehicle's development and documentation.
Manufacturing Location:
Primarily manufactured in Japan, with some assembly possibly occurring in other locations depending on the specific model and market. The US models are the focus of this manual.
