Subaru Forester 1999-2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Product Name: Subaru Forester 1999-2002 Service Repair Manual Codes Chassis Codes: SF, SG 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV...

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类型: Car

斯库: 400585

标签: 1999 2000 2001 2002 Car Cars Forester Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Product Name:

Subaru Forester 1999-2002 Service Repair Manual

Codes

Chassis Codes:

SF, SG

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Brand Differentiation:

Subaru's signature Symmetrical All-Wheel Drive (SAWD) system, boxer engine, and reputation for durability and off-road capability in its class

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Mazda Tribute, Nissan Xterra (early models)

Key Features

Defining Features:

Standard AWD, elevated ride height, spacious interior for its size, good visibility, boxer engine packaging advantages

📋 Manual Details

Coverage Areas

Years Covered:

1999, 2000, 2001, 2002

Regions Covered:

North America, Europe, Global (general principles apply)

Trim Levels:

All trim levels including Base, L, Brighton, and optional turbo models (e.g., STI variants if applicable to the generation)

Page Count

Estimated Page Count:

Over 1000 pages (typical for a comprehensive factory service manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF or similar e-book format, often searchable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics, engine rebuilding

Transmission Systems:

Manual and automatic transmission repair, clutch service, driveline, differentials, transfer case

Suspension Steering:

Front and rear suspension systems, steering gear, power steering, wheel alignment specifications

Brake Systems:

Front and rear brakes (disc/drum), ABS system, brake hydraulic components, parking brake

Electrical Systems:

Wiring diagrams, battery, charging system, starting system, lighting, instrument cluster, power windows, mirrors, locks, audio system

Body And Chassis:

Body construction, interior and exterior trim, doors, glass, bumpers, frame and underbody components

HVAC Systems:

Heating, ventilation, and air conditioning system diagnosis and repair

Safety Systems:

Airbag system (SRS) diagnosis and service, seat belts

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, spark plug service, belt replacements, brake pad/shoe replacement, tire rotation

Diagnostic Procedures:

Troubleshooting guides, fault code lookup (OBD-II), system-specific diagnostic charts

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and adjustment across all major systems

Rebuilding Procedures:

Engine and transmission overhaul procedures, including disassembly, inspection, part replacement, and reassembly

Specifications And Tolerances:

Torque specifications, clearance measurements, alignment angles, electrical resistance values

Technical Depth

Depth Of Coverage:

Comprehensive (from routine maintenance to complete engine/transmission rebuilds and advanced diagnostics)

Diagnostic Tools:

Information on specific diagnostic tools and procedures required for Subaru vehicles of this era

Troubleshooting Methodology:

Systematic troubleshooting flowcharts and symptom-based diagnostic trees

📊 Manual Specifications

File Format

File Type:

Likely PDF (Portable Document Format), optimized for readability and searchability

Searchability:

Full text search capability for quick information retrieval

Printability:

Printable pages for in-garage use

Print Quality

Illustration Quality:

High-quality photographs and detailed line illustrations for clarity

Binding Type

Binding Type:

N/A (for digital format); if printed, typically spiral-bound or perfect-bound for durability

Paper Type

Paper Type:

N/A (for digital format); if printed, usually durable, semi-gloss paper resistant to shop environments

⚙️ Engine Specifications

Primary Engine

Engine Type:

Horizontally-Opposed (Boxer), SOHC and DOHC configurations

Engine Displacement Na:

2.5 Liters (2498 cc)

Engine Codes:

EJ251 (Naturally Aspirated SOHC), EJ25D (Naturally Aspirated DOHC - early models), EJ255/EJ257 (Turbocharged - for specific performance variants if covered)

Performance

Horsepower Na:

Approx. 165 hp @ 5,600 rpm (EJ251)

Torque Na:

Approx. 162 lb-ft @ 4,000 rpm (EJ251)

Horsepower Turbo:

Approx. 210-225 hp (for turbo models, e.g., Forester STI if included in documentation)

Torque Turbo:

Approx. 235-250 lb-ft (for turbo models)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended for NA, higher for turbo)

Fuel Tank Capacity:

15.9 US gallons (60 Liters)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission

Optional

Optional Transmission:

4-Speed Automatic Transmission (with lock-up torque converter)

Features

Drivetrain:

Symmetrical All-Wheel Drive (SAWD) - viscous coupling center differential for manual, electronically controlled multi-plate clutch for automatic

Manual Transmission Fluid:

API GL-5, SAE 75W-90 gear oil

Automatic Transmission Fluid:

Subaru ATF-HP or equivalent Dexron III/Mercon specification fluid

📐 Dimensions

Exterior

Length:

Approx. 177.4 inches (4505 mm)

Width:

Approx. 69.9 inches (1775 mm)

Height:

Approx. 63.2 inches (1605 mm)

Wheelbase:

Approx. 102.2 inches (2595 mm)

Ground Clearance:

Approx. 7.7 inches (195 mm)

Weights

Curb Weight Manual:

Approx. 3,130 lbs (1420 kg)

Curb Weight Automatic:

Approx. 3,195 lbs (1450 kg)

Cargo

Cargo Volume Seats Up:

Approx. 31.7 cu ft (898 liters)

Cargo Volume Seats Down:

Approx. 65.3 cu ft (1850 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 stars (driver/passenger) - typical for vehicles of this era without advanced airbag systems

IIHS Side Impact:

Good (for models equipped with side airbags, if available)

Active Features

Active Safety:

Standard Symmetrical All-Wheel Drive (enhances traction and stability)

Braking System:

Four-wheel disc brakes with ABS (Anti-lock Braking System) on most models

Passive Features

Passive Safety:

Front airbags, side impact door beams, crumple zones, three-point seat belts with pretensioners

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD or Cassette/CD player, basic speaker systems, optional premium audio

User Interface:

Analog gauges, basic climate controls, standard dashboard layout

Driver Assistance

Driver Assistance Features:

Limited by modern standards; primary driver assistance is the AWD system's traction enhancement. No advanced electronic driver aids like adaptive cruise control or lane keeping assist.

Connectivity

Connectivity Options:

Typically lacks modern connectivity features such as Bluetooth, USB ports, or smartphone integration. Aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (typical recommendation, check manual for specific conditions)

Engine Air Filter:

Inspect every 15,000 miles, replace as needed (or every 30,000 miles)

Cabin Air Filter:

Inspect annually, replace as needed (if equipped)

Spark Plugs:

Replace every 60,000 miles (Iridium type recommended)

Timing Belt:

Replace every 90,000 - 105,000 miles (critical maintenance item for EJ series engines)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SG, SH, SJ, or higher)

Engine Oil Capacity:

4.8 US quarts (4.6 Liters) with filter change

Coolant Type:

Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While less prone than some earlier Subaru models, head gasket leaks can still occur. The manual will detail inspection and replacement procedures.

Timing Belt Tensioner:

Failure of the tensioner can lead to belt slippage or breakage; replacement with the belt is highly recommended.

Oil Seals:

Leaking crankshaft or camshaft seals are common wear items requiring attention.

Cvt Issues:

N/A (CVTs were not offered in this generation)

📚 Vehicle History

Brand Heritage

Subaru Core Values:

Emphasis on AWD, boxer engines, safety, durability, and capability in challenging conditions

Model Evolution

First Generation Sf:

Introduced in 1997, characterized by a more utilitarian, wagon-like profile. The 1999-2002 models represent a refinement of this initial design, including the introduction of the more powerful 2.5L engine.

Second Generation Sg:

Introduced for the 2003 model year, the SG generation adopted a more distinct SUV-like styling with a taller body and more aggressive lines. The manual covers the transition period.

Production

Manufacturing Location:

Japan (Gunma Prefecture)

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Consistently praised in automotive media for its go-anywhere capability relative to other compact SUVs due to standard AWD and ground clearance.

Safety Awards:

Likely received good safety ratings from IIHS and NHTSA for its time, reflecting Subaru's commitment to safety.