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Yamaha CW50N 1999-2002 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Yamaha Model: CW50N Model Nickname: Jog Market Segment: Scooter Generation Generation Designation: First Generation Codes Chassis Code: CW50N 👋 Introduction Market Position Market Positioning: The...
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类型: Motorcycle
厂商:
斯库: 69983
Yamaha CW50N 1999-2002 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
CW50N
Model Nickname:
Jog
Market Segment:
Scooter
Generation
Generation Designation:
First Generation
Codes
Chassis Code:
CW50N
👋 Introduction
Market Position
Market Positioning:
The Yamaha CW50N Jog was a popular and accessible lightweight scooter, often favored for urban commuting, errands, and recreational use, known for its reliability and ease of operation.
Competitive Analysis
Key Competitors:
Honda Dio, Suzuki Address, Malaguti F10, Aprilia SR50
Key Features
Target Audience:
New riders, commuters, urban dwellers seeking economical and practical transportation.
Value Proposition
Manual Value:
Provides owners and technicians with the essential knowledge to maintain, troubleshoot, and repair the CW50N Jog, extending its lifespan and ensuring optimal performance.
📋 Manual Details
Coverage Areas
Years Covered:
1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, lubrication, cooling, fuel, ignition, exhaust, tuning, diagnosis
Transmission:
Automatic CVT (V-belt), clutch, gearbox, torque converter, maintenance and repair
Chassis:
Frame inspection, adjustments, suspension (front fork, rear shock absorber), steering system
Brakes:
Front and rear brake system (disc and drum), hydraulic system, bleeding, pad/shoe replacement, adjustment
Electrical:
Wiring diagrams, battery, starter, ignition system, lighting, indicators, horn, charging system, troubleshooting
Bodywork:
Fairings, panels, seats, storage, body component removal and installation, cosmetic repairs
Wheels And Tires:
Wheel bearing replacement, tire maintenance, balancing, rim specifications
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug checks, brake adjustments, chain/belt inspection, lubrication points
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment
Engine Rebuild:
Detailed instructions for complete engine disassembly, inspection of internal components (piston, cylinder, crankshaft), and reassembly
Electrical Troubleshooting:
Using multimeter, tracing circuits, diagnosing electrical faults
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance and rider checks to complete engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Searchability
Searchable Text:
Likely searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder
Displacement:
49 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Cooling System:
Forced air-cooled
Compression Ratio:
7.4:1 (approx.)
Performance
Horsepower:
Approx. 5.3 HP @ 7,000 rpm (varies by region/emission standards)
Torque:
Approx. 0.54 kgf-m (3.9 lb-ft) @ 6,500 rpm (varies by region/emission standards)
Fuel System
Carburetor Type:
Mikuni VM12 (typical, may vary)
Fuel Delivery:
Carbureted with oil injection (autolube)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Fluid Specifications
Engine Oil Type:
Yamalube 2-stroke oil (or equivalent API TC, JASO FD)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-3)
Transmission Oil Capacity:
0.07 L (70 cc)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
V-belt
Features
Clutch Type:
Centrifugal wet clutch
Final Drive:
Geared (reduction gears)
📐 Dimensions
Exterior
Overall Length:
Approx. 1,725 mm (67.9 in)
Overall Width:
Approx. 660 mm (26.0 in)
Overall Height:
Approx. 1,035 mm (40.7 in)
Wheelbase:
Approx. 1,205 mm (47.4 in)
Weights
Dry Weight:
Approx. 72 kg (159 lbs)
Gross Vehicle Weight Rating:
Approx. 170 kg (375 lbs) - Rider + Cargo
Fuel Tank Capacity:
4.0 L (1.06 US gal)
Oil Tank Capacity:
1.2 L (0.32 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Scooter, typically not subject to official crash ratings like cars)
Active Features
Active Safety:
Responsive braking system, stable chassis geometry, appropriate lighting for visibility.
Passive Features
Passive Safety:
Durable bodywork, seating position for rider control.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analogue speedometer, fuel gauge (if equipped), indicator lights.
Driver Assistance
Driver Assistance Features:
None (basic commuter scooter).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Gear Oil Change:
Every 2,000 km (1,200 miles) or 12 months.
Air Filter Cleaning:
Every 1,000 km (600 miles).
Spark Plug Replacement:
Every 5,000 km (3,000 miles) or as needed.
V-Belt Inspection:
Every 1,000 km (600 miles), replace every 10,000 km (6,000 miles) or when worn.
Brake Inspection:
Every 1,000 km (600 miles).
Known Issues
Common Issues:
Carburetor clogging due to infrequent use, wear on V-belt and clutch components, stator coil failure, aging electrical connectors, potential for soft rear suspension over time.
Recommended Part Numbers
Spark Plug:
NGK BR9ES (or equivalent)
Air Filter:
Yamaha Genuine Part 5DS-E4453-00 (example, always verify)
V-Belt:
Yamaha Genuine Part 3DM-12771-00 (example, always verify)
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company, founded in 1955, has a long history in motorcycle and scooter manufacturing, renowned for engineering, performance, and innovation across various two-wheeled segments.
Model Evolution
Jog Series Evolution:
The Jog series, originating in the 1980s, became a highly successful line of lightweight scooters. The CW50N represents a specific iteration of this popular model, often updated with minor styling and engine tweaks over its production run.
Production
Production Period:
The CW50N model variant was produced approximately between 1999 and 2002, following earlier and preceding later iterations of the Jog line.
🏆 Awards & Recognition
Recognitions
Model Recognitions:
While specific awards for the CW50N model itself are unlikely, the Yamaha Jog series has consistently been recognized for its reliability, affordability, and practicality in the scooter market, contributing to Yamaha's strong reputation in the segment.
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