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Mazda PROTEGE 1999-2003 Parts Manual

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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: Protege Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Platform Code: BJ (Third Generation) 👋 Introduction Market Position Historical Context: The Mazda Protege...
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Mazda PROTEGE 1999-2003 Parts Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Years Covered:
1999, 2000, 2001, 2002, 2003
Codes
Platform Code:
BJ (Third Generation)
👋 Introduction
Market Position
Historical Context:
The Mazda Protege (BJ platform) was a popular compact car known for its sporty handling and value, competing with vehicles like the Honda Civic, Toyota Corolla, and Ford Focus.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mitsubishi Lancer
Key Features
Vehicle Appeal:
Sporty driving dynamics, reliable engines, practical hatchback and sedan body styles, affordable ownership
Manual Value Proposition
Benefit To Owner:
Essential for identifying correct OEM parts for repairs and maintenance, ensuring vehicle longevity and optimal performance.
Benefit To Technician:
Streamlines parts sourcing, provides accurate part numbers, and aids in accurate labor estimation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Genuine Mazda Parts Identification and Cataloging
Secondary Coverage:
Parts diagrams, part numbers, pricing, labor estimates
Page Count
Estimated Page Count:
Varies by specific catalog section; comprehensive catalogs can exceed 1000 pages
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Digital (likely PDF based on description), potentially printable
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine assembly, cooling system, fuel system, exhaust system, clutch, manual/automatic transmission, differentials, driveshafts
Chassis And Suspension:
Front suspension (struts, control arms, steering knuckles), rear suspension (multi-link), shocks and struts, springs, bushings, steering components
Brakes And Wheels:
Brake calipers, rotors, pads, master cylinder, brake lines, ABS components, wheel bearings, lug nuts
Body And Interior:
Body panels (fenders, hoods, doors, bumpers), glass, seals, trim, interior panels, seats, dashboard, HVAC components, seat belts
Electrical And Lighting:
Headlights, taillights, interior lights, wiring harnesses, sensors, starter motor, alternator, battery components
Procedures Included
Part Identification:
Identification of all genuine Mazda replacement parts with corresponding diagrams
Part Ordering:
Facilitation of accurate part ordering through genuine part numbers
Labor Estimation:
Provides estimated labor hours for part replacement, useful for service planning
Technical Depth
Depth:
Comprehensive cataloging of all factory-supplied parts; detailed exploded view diagrams
Pricing Information:
Includes approximate pricing for individual components
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for searchability and printing
Print Quality
Diagram Resolution:
High-resolution diagrams suitable for detailed visual reference
Binding Type
Physical Binding:
N/A (for digital format); for physical versions, typically spiral-bound or perfect-bound
Paper Type
Physical Paper:
N/A (for digital format); for physical versions, often durable matte or semi-gloss paper
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
FS-DE (2.0L DOHC I4)
Displacement:
1991 cc (2.0 Liters)
Horsepower Est:
Approx. 120-130 hp (depending on specific market and tune)
Torque Est:
Approx. 130-140 lb-ft (depending on specific market and tune)
Performance
Engine Layout:
Inline 4-cylinder, DOHC, 16-valve
Compression Ratio:
Approximately 9.1:1 or 9.7:1 (varies by sub-model)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Additional Engines
Alternative Engine:
FP-DE (1.8L DOHC I4) available in some markets/trims
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Clutch Type:
Dry single-plate, hydraulically operated (for manual)
Gear Ratios:
Specific ratios vary by transmission and drivetrain; detailed in full service manuals.
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.7 inches (2606 mm)
Length Sedan:
Approx. 175.8 inches (4465 mm)
Length Hatchback:
Approx. 167.7 inches (4259 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.7 inches (1415 mm) sedan, 55.1 inches (1400 mm) hatchback
Cargo
Cargo Volume Hatchback Seats Up:
Approx. 16.1 cu ft (456 L)
Cargo Volume Hatchback Seats Down:
Approx. 43.1 cu ft (1220 L)
Weights
Curb Weight Est:
Approx. 2600-2900 lbs (1180-1315 kg) depending on configuration
Wheel Bolt Pattern:
4x100
Wheel Size Common:
15 inch (e.g., 15x6JJ)
Tire Size Common:
195/60R15 or 205/50R16 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (driver and passenger) in 1999 NHTSA frontal offset crash tests
IIHS Offset Front:
Acceptable (2001-2003 models received varying ratings)
Active Features
ABS:
Available/Standard on higher trims (Anti-lock Braking System)
Traction Control:
Less common, but potentially available on specific trims/markets
Passive Features
Airbags:
Driver and Passenger airbags standard on most models
Seatbelts:
Front pretensioner seatbelts, 3-point rear seatbelts
💡 Technology Features
Infotainment
Head Unit Options:
Factory AM/FM/CD or cassette players, often with basic digital displays.
Speaker System:
Standard 4 or 6 speaker systems.
Driver Assistance
Cruise Control:
Available on most models, particularly higher trims.
Connectivity
Auxiliary Inputs:
Not typically equipped with standard AUX or USB inputs; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first (refer to owner's manual for exact spec).
Engine Coolant Flush:
Recommended every 30,000 miles (48,000 km) or 2 years.
Timing Belt Replacement:
Crucial for FS-DE engines: typically every 60,000 miles (96,000 km) or 4 years due to interference design. Critical to verify with a service manual.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SG or higher (check owner's manual for exact specification).
Engine Oil Capacity:
Approximately 4.2 US quarts (4.0 L) with filter change.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mazda M-III or equivalent ATF.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mazda FL22 is often recommended for newer vehicles, but for this era, standard green or blue coolant conforming to ASTM D3306 is common.
Known Issues
Engine Mounts:
Wear and tear can lead to vibration and noise; replacement is a common repair.
Exhaust System:
Corrosion and failure of mufflers and pipes, especially in rust-prone climates.
Suspension Bushings:
Degradation of rubber bushings can lead to clunking noises and poor handling.
Radiator And Hoses:
Aging components can lead to leaks and overheating.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's 'Jinba Ittai' (horse and rider as one) driving philosophy often influenced the chassis tuning of models like the Protege, aiming for engaging handling.
Model Evolution
Third Generation Introduction:
The BJ generation Protege debuted for the 1999 model year, replacing the BG generation. It featured a more modern design and platform.
Facelift:
Received a minor facelift for the 2001 model year, with updated styling and features.
Production
Manufacturing Locations:
Primarily manufactured in Japan and Mexico.
Body Styles:
Available as a 4-door Sedan and a 5-door Hatchback.
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Consistently received average to good reliability ratings from publications like Consumer Reports during its production run.
Automotive Press Awards:
Often praised by automotive journalists for its engaging driving dynamics and value for money.
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