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BMW K1200LT K1200 LT ABS 1999-2004 Service Repair Workshop Shop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT ABS Model Designation: K1200LT Production Years: 1999-2004 👋 Introduction Market Position Market Position: The BMW K1200LT was BMW Motorrad's flagship luxury touring...
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BMW K1200LT K1200 LT ABS 1999-2004 Service Repair Workshop Shop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT ABS
Model Designation:
K1200LT
Production Years:
1999-2004
👋 Introduction
Market Position
Market Position:
The BMW K1200LT was BMW Motorrad's flagship luxury touring motorcycle, designed for comfortable long-distance riding with premium features and exceptional build quality.
Competitive Analysis
Competitive Analysis:
Competed directly with other high-end touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Kawasaki (Voyager).
Key Features
Key Features Of Bike:
Powerful inline-four engine, integrated ABS, comfortable ergonomics, extensive fairing for wind protection, ample storage (top case, saddlebags), adjustable windscreen, premium audio system, and advanced onboard electronics.
Manual Value Proposition
Value For Buyers:
This manual is an indispensable resource for owners and mechanics looking to maintain, repair, and troubleshoot their K1200LT ABS, ensuring optimal performance and longevity of this sophisticated touring machine.
Target Audience
Target Audience:
Owners of the BMW K1200LT ABS, independent motorcycle repair shops, and certified BMW technicians.
📋 Manual Details
Coverage Areas
Covered Systems:
Engine, Transmission, Drivetrain, Electrical System, Fuel System, Cooling System, Ignition System, Exhaust System, Suspension, Brakes (including ABS), Chassis, Bodywork, Controls, Instruments, Maintenance, Troubleshooting, Diagnostics, Specifications.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Coverage:
Detailed breakdown of the K1200LT's four-cylinder, DOHC, 16-valve engine, including disassembly, assembly, torque specifications, timing, lubrication, cooling, and performance tuning.
Transmission Drivetrain Coverage:
Comprehensive coverage of the clutch, gearbox, final drive, shaft drive system, including maintenance, repair, and adjustment procedures.
Electrical System Coverage:
In-depth analysis of the electrical system, including wiring diagrams, component testing, ignition system, lighting, starter motor, alternator, battery, fuses, relays, and ABS diagnostics.
Brake System Coverage:
Detailed procedures for brake system maintenance and repair, including hydraulic system bleeding, pad and rotor replacement, caliper service, and specific ABS system diagnostics and calibration.
Suspension Steering Coverage:
Instructions for servicing the front and rear suspension, including fork seals, shock absorbers, wheel bearings, steering head bearings, and alignment checks.
Fuel System Coverage:
Details on fuel injection system maintenance, fuel pump, injectors, throttle body, and fuel tank servicing.
Chassis Frame Coverage:
Information on the aluminum frame, subframe, and associated chassis components, including inspection and repair considerations.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid changes, coolant flushes, lubrication points, and battery maintenance.
Troubleshooting Diagnostics:
Systematic troubleshooting guides for common and uncommon issues, error code interpretation, and diagnostic procedures for all major systems.
Component Repair Rebuild:
Step-by-step instructions for the disassembly, inspection, repair, and reassembly of major engine, transmission, and chassis components.
Electrical Component Testing:
Detailed procedures for testing and diagnosing electrical components, sensors, actuators, and wiring harnesses using multimeters and diagnostic tools.
Bodywork Fairing Repair:
Procedures for removing, inspecting, repairing, and reinstalling plastic fairings, aerodynamic components, and trim.
Wheel Tire Service:
Instructions for tire mounting and balancing, wheel bearing replacement, and wheel rim inspection.
Seat Comfort Adjustment:
Information on adjustable seat height (where applicable) and comfort features.
Luggage System Maintenance:
Details on maintaining and servicing the integrated saddlebags and top case, including lock mechanisms and latches.
Technical Depth
Technical Depth:
Comprehensive from basic owner maintenance to advanced engine and electrical system diagnostics and repairs, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, allowing for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes, text-searchable PDF for quick access to specific information.
Completeness
Manual Completeness:
A complete, factory-level workshop manual providing all necessary technical data and procedures for comprehensive servicing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, inline four-cylinder
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100 hp @ 6750 rpm (varies slightly by market/year)
Torque:
Approx. 116 Nm (85.5 lb-ft) @ 5250 rpm (varies slightly by market/year)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded premium gasoline, 91 octane (RON+MON)/2
Fuel Capacity:
24 liters (6.3 US gallons)
Engine Cooling
Cooling System:
Liquid-cooled, pressurized system with fan assist.
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch
Final Drive:
Shaft drive
Gear Ratios
Gear Ratios:
Specific gear ratios are detailed within the manual, crucial for diagnosing performance issues and understanding power delivery.
📐 Dimensions
Exterior
Length:
Approx. 2370 mm (93.3 in)
Width:
Approx. 970 mm (38.2 in) at handlebars
Height:
Approx. 1430 mm (56.3 in) at windscreen
Weights
Dry Weight:
Approx. 295 kg (650 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Wheels
Wheelbase:
Approx. 1576 mm (62.0 in)
Front Tire Size:
120/70 ZR 17
Rear Tire Size:
170/80 ZR 15
🛡️ Safety Features
Ratings
ABS:
Standard BMW Integral ABS
Active Features
Braking System:
Linked, integral braking system with ABS. Front: Dual 305 mm discs with 4-piston calipers. Rear: Single 284 mm disc with 2-piston caliper.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
Often equipped with an integrated AM/FM stereo with CD player and rider/passenger intercom system.
Driver Assistance
ABS System:
BMW Integral ABS provides combined braking and anti-lock protection for enhanced safety.
Connectivity
Connectivity Features:
Accessory ports for GPS and other electronic devices.
Instrumentation
Instrument Cluster:
Analog tachometer and speedometer, digital display for fuel level, engine temperature, gear indicator, clock, and tripmeters. Warning lights for various systems including ABS.
Controls
Throttle Control:
Cable-operated throttle system with detailed adjustment procedures.
Cruise Control:
Electronic cruise control system detailed in the manual (if equipped).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance checks and spark plug replacement.
Fluid Specifications
Engine Oil Type:
BMW Motorrad Advanced Synthetic SAE 5W-40 (or equivalent API SG/JASO MA)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change
Coolant Type:
BMW Motorrad Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
Brake Fluid Type:
DOT 4, high-performance synthetic brake fluid
Transmission Oil Type:
SAE 75W-90 synthetic gear oil (API GL-5)
Final Drive Oil Type:
SAE 75W-90 synthetic gear oil (API GL-5)
Known Issues
Known Issues:
Potential for weak clutch slave cylinder seals, starter motor issues, intermittent ABS sensor problems, and wear on the main stand pivot point. Electronically controlled suspension (if equipped on specific models) can also require attention.
Torque Specifications
Engine Mount Torque:
Detailed torque specifications for all engine mounting bolts, cylinder head bolts, and internal engine components are provided.
Wheel Torque:
Correct torque values for wheel lug nuts and axle bolts are specified.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long history of producing high-quality, innovative motorcycles, known for their engineering prowess and rider-focused design, particularly in the touring segment.
Model Evolution
K Series Evolution:
The K1200LT is part of BMW's K-series, which began with the revolutionary K100 in the early 1980s. The LT (Luxus Tourer) designation signifies the pinnacle of BMW's luxury touring offerings, building on the K1100LT and evolving into the K1200LT with significant upgrades in power, comfort, and features.
Production
Production Location:
Berlin, Germany
Model Variants
Model Variants:
The 'ABS' designation indicates this manual specifically covers models equipped with BMW's integral anti-lock braking system, a key safety and performance feature.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards may vary by year and region, the K1200LT was consistently praised in motorcycle publications for its comfort, features, and touring capability, often receiving accolades for 'Best Touring Bike'.
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