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BMW 3 Series 1999-2005 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Generation: E46 Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Code: E46 👋 Introduction Market Position...
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类型: Car
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BMW 3 Series 1999-2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Generation:
E46
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible/Wagon
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35.
Key Features
Driving Dynamics:
Renowned for its sporty handling, rear-wheel-drive bias, and balanced chassis.
Engine Options:
Wide range of inline-four and inline-six gasoline engines, and efficient diesel options.
Body Styles:
Available as Sedan (E46), Coupe (E46), Convertible (E46), and Wagon (E46 Touring).
Performance Variants:
Includes iconic M3 models (S54 engine).
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Engine Variants Covered:
All gasoline and diesel variants for the specified years.
Page Count
Total Pages:
1250
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, cooling system, lubrication system, fuel injection, emissions.
Engine Electrical:
Ignition system, starter motor, alternator, battery, ECU control, sensors, wiring diagrams.
Transmission Manual:
Clutch system, gearbox overhaul, shift linkage, internal components.
Transmission Automatic:
Torque converter, valve body, planetary gears, mechatronics, electronic control unit (ECU) diagnostics.
Drivetrain:
Driveshafts, CV joints, differential, rear axle, all-wheel drive (xDrive) system components.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, alignment.
Brakes:
Brake system diagnostics, ABS, DSC, hydraulic components, brake pad/rotor replacement, bleeding procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment.
Electrical System:
Lighting, power windows, mirrors, central locking, wipers, horn, dashboard instruments, fuses, relays, body control module (BCM).
HVAC:
Heating, ventilation, air conditioning (A/C) system, compressor, evaporator, condenser, refrigerant, climate control unit.
Body Exterior:
Body panels, doors, hood, trunk lid, bumpers, glass replacement, sunroof operation, exterior trim.
Body Interior:
Seats, upholstery, dashboard, interior trim panels, carpeting, headliner.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS module diagnostics.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt replacement.
Troubleshooting:
Diagnostic fault codes (DTCs), common symptoms, component testing, systematic diagnosis.
Repair:
Component replacement, overhaul procedures, component repair, reassembly instructions.
Diagnostics:
ECU scanning, sensor testing, actuator testing, wiring harness continuity checks, module coding (where applicable).
Bodywork:
Panel alignment, rust repair, dent removal, welding procedures, rustproofing.
Electrical Diagnostics:
Wiring diagrams interpretation, component testing, voltage drop tests, circuit diagnostics.
Engine Rebuild:
Detailed instructions for dismantling, cleaning, inspecting, and reassembling engine components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full mechanical and electrical system overhauls.
Diagnostic Tools:
References diagnostic procedures often requiring BMW-specific diagnostic tools (e.g., DIS, ISTA/P).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick access to specific topics.
Print Quality
Quality:
Assumed high resolution for clear diagrams and text, suitable for printing.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Popular Gasoline:
M54B30 (3.0L inline-6), M54B25 (2.5L inline-6), M54B22 (2.2L inline-6), M52TU (2.8L and 2.5L inline-6).
Popular Diesel:
M47TÜ (2.0L turbo-diesel), M57 (3.0L turbo-diesel).
Popular Gasoline
M54B30 Specs:
228 hp @ 6000 rpm, 214 lb-ft @ 3500 rpm
M52Tub28 Specs:
190 hp @ 5300 rpm, 206 lb-ft @ 3600 rpm
Performance
M3 S54 Specs:
333 hp @ 7900 rpm, 262 lb-ft @ 4900 rpm
Fuel System
Injection Type:
Multi-point fuel injection (MPI) / Direct Injection (DI) on later diesel models.
Fuel Type:
Unleaded gasoline (91+ octane recommended), Diesel fuel.
🔧 Transmission
Standard
Manual:
5-speed Getrag manual transmission (various ratios depending on engine/model).
Optional
Automatic:
5-speed Steptronic automatic transmission (GM 5L40-E for most models, ZF GS6-37 for some later models).
Features
M3 Transmission:
6-speed manual transmission (ZF S5D-310Z).
Xdrive Availability:
All-wheel-drive available on select models (e.g., 325xi, 330xi).
📐 Dimensions
Exterior
Sedan Length:
Approx. 177.4 - 178.2 inches
Sedan Width:
Approx. 68.3 - 68.5 inches
Sedan Height:
Approx. 55.1 - 56.0 inches
Wheelbase:
Approx. 107.4 - 107.5 inches
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (varies by model and equipment)
🛡️ Safety Features
Ratings
NHTSA Sedan:
Generally Good ratings in frontal and side impact tests.
IIHS Sedan:
Good ratings in frontal and side impact tests for models equipped with side airbags.
Active Features
Traction Control:
Available Automatic Stability Control (ASC) or Dynamic Stability Control (DSC).
ABS:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags:
Frontal airbags, optional front side-impact airbags, optional head protection airbags.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Navigation:
Optional BMW Business or Professional Navigation system with CD-ROM based maps.
Audio:
Standard cassette or CD player, optional Harman Kardon premium sound system.
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC).
Connectivity
Phone Integration:
Optional Bluetooth phone preparation with cradle.
🔧 Maintenance
Service Intervals
Oil Change:
BMW Condition Based Service (CBS) system typically recommends oil changes every 10,000-15,000 miles or annually, whichever comes first.
Brake Fluid:
Typically every 2 years.
Coolant:
BMW Blue Coolant, typically replaced at 4 years initially, then every 2 years thereafter.
Fluid Specifications
Engine Oil Gasoline:
SAE 0W-40 or 5W-40 synthetic oil meeting BMW LL-01 specification.
Engine Oil Diesel:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-04 specification.
Transmission Fluid Auto:
BMW ATF LT-2 or LT-3 (refer to manual for specific transmission).
Differential Fluid:
SAE 75W-90 synthetic gear oil (BMW Hypoid Gear Oil G2).
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failure (especially electric ones in later models), radiator leaks.
Vanos System:
Failure of the VANOS (Variable Valve Timing) system solenoids and seals, leading to rough idle and loss of power.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket common leak points.
Subframe Mounts:
Cracking or separation of rear subframe mounting points, particularly on coupes and convertibles.
Suspension:
Wear in control arm bushings, ball joints, and shock mounts.
Electrical:
CCFL angel eye issues (on later models), headlight projector issues, instrument cluster pixelation.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW is synonymous with 'The Ultimate Driving Machine,' focusing on performance, luxury, and advanced engineering.
Model Evolution
E46 Introduction:
Introduced in 1998 for the 1999 model year, replacing the E36 generation.
E46 Facelift:
Received a significant facelift for the 2002 model year, with updated styling, engines, and features.
E46 Discontinuation:
The E46 generation was succeeded by the E90 (sedan/wagon) and E92/E93 (coupe/convertible) starting in 2006.
Production
Assembly Locations:
Primarily Dingolfing, Germany; Spartanburg, USA; and Rosslyn, South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Frequently featured on Car and Driver's 10Best list during its production run.
Motortrend Awards:
Received accolades for its driving dynamics and performance.
Certifications
Safety Standards:
Meets or exceeds all relevant global safety standards for its era.
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