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BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual (1999 2000 2001 2002 2003 2004 2005)

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Product Name: BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual Generation Production Years Covered By Manual: 1999,...
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BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual (1999 2000 2001 2002 2003 2004 2005)BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual (1999 2000 2001 2002 2003 2004 2005)BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual (1999 2000 2001 2002 2003 2004 2005)BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual (1999 2000 2001 2002 2003 2004 2005)
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Product Name:
BMW 3 Series (E46) 1999-2005 Factory Service/Repair/ Workshop Manual
Generation
Production Years Covered By Manual:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Product Identifier:
BMW E46 Service Manual
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Sedan/Coupe/Convertible/Wagon
Competitive Analysis
Key Competitors During Era:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Alfa Romeo 156
Key Features
Vehicle Strengths:
Renowned driving dynamics (BMW's signature handling), premium interior, strong inline-six engines, build quality, wide range of body styles and powertrains
Manual Value Proposition
Benefits To Owner:
Empowers owners to perform maintenance and repairs themselves, saving costs, improving understanding of vehicle systems, and ensuring proper upkeep
Manual Type Clarification
Manual Purpose:
Designed for both DIY enthusiasts and professional technicians, providing factory-level information
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 3 Series (E46) models from 1999 to 2005
Page Count
Estimated Page Count:
Extensive (typical factory service manuals of this era are 1000+ pages)
Manual Type
Type:
Factory Service/Repair/Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system, ignition system, emissions control system, engine management (DME), intake system, exhaust system
Transmission Systems:
Manual transmission, automatic transmission (Steptronic), clutch, driveshafts, differentials, axles
Suspension Steering Brakes:
Front and rear suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering), braking system (ABS, DSC, brake pads, rotors, calipers, hydraulic lines)
Body:
Body structure, exterior panels, doors, hoods, trunk lid, bumpers, chassis components
Body Equipment:
Interior trim, seats, headliner, sound deadening, sunroof, power windows, locks, mirrors
Electrical System:
Battery, alternator, starter, lighting system, power distribution, body control modules (BCM), comfort systems, safety systems (airbags, seat belts)
Equipment Accessories:
HVAC system, audio system, navigation system, cruise control, parking assist
Electrical Wiring Diagrams:
Comprehensive wiring schematics for all vehicle systems
OBD Diagnostics:
On-Board Diagnostics (OBD-II) codes, diagnostic procedures, troubleshooting using diagnostic tools
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant flush
Repair Diagnostics:
Step-by-step repair instructions for all major components, diagnostic fault finding, component testing, electrical troubleshooting
Assembly Disassembly:
Detailed instructions for disassembling and reassembling major vehicle systems and components with exploded views and diagrams
Technical Depth
Depth Of Coverage:
Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs)
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printable:
All pages are printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
⚙️ Engine Specifications
Primary Engine
Common Engine Variants:
M52TU (2.0L, 2.5L, 2.8L Inline-6), M54 (2.2L, 2.5L, 3.0L Inline-6), N42/N46 (2.0L Inline-4 - less common in early models, more in facelifted versions), S54 (3.2L Inline-6 - for M3)
Performance
Typical Horsepower Range:
148 hp (4-cylinder) to 333 hp (S54 M3)
Typical Torque Range:
148 lb-ft (4-cylinder) to 262 lb-ft (S54 M3)
Fuel System
Injection Type:
Bosch Motronic Electronic Fuel Injection (EFI) with Sequential Port Injection
Technical Details
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder, VANOS (Variable Valve Timing) on intake and sometimes exhaust camshafts (M52TU, M54, S54)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (Getrag 260/6, GS5-39DZ)
Optional
Optional Transmission Type:
5-speed Automatic Transmission (GM 5L40-E), 6-speed Manual (for M3)
Features
Automatic Features:
Steptronic (manual shift mode) on some models
📐 Dimensions
Exterior
Wheelbase Sedan Coupe:
2,760 mm (108.7 in)
Wheelbase Touring:
2,730 mm (107.5 in)
Weights
Curb Weight Range:
Approx. 1,450 kg to 1,700 kg (3,200 lbs to 3,750 lbs) depending on body style and engine
🛡️ Safety Features
Ratings
IIHS Crash Test Ratings:
Generally good for its time, though specific ratings vary by year and test methodology. Often received 'Good' ratings in frontal and side impacts.
Active Features
Standard Safety Features:
ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), Traction Control (ASC+T)
Passive Features
Airbag Systems:
Frontal airbags, front side airbags, optional rear side airbags
💡 Technology Features
Infotainment
Available Infotainment Systems:
BMW Business CD, BMW Professional CD RDS, optional CD changer, optional navigation system (MK III/MK IV).
Driver Assistance
Available Driver Assistance:
Cruise control, Park Distance Control (PDC), rain-sensing wipers, automatic climate control.
Connectivity
Connectivity Features:
Optional Bluetooth phone integration, On-Board Computer (OBC) providing vehicle status and trip information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12-15,000 km, or as indicated by the vehicle's Condition Based Service (CBS) system.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Coolant Flush Interval:
Typically every 4 years or 60,000 miles (100,000 km), using BMW-approved coolant.
Fluid Specifications
Engine Oil Type Viscosity:
BMW recommends specific LL-01 or LL-04 approved synthetic oils. Common viscosities include 5W-30, 0W-40, or 5W-40 depending on climate and engine variant (refer to owner's manual).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent.
Brake Fluid Type:
DOT 4 LV (Low Viscosity) or DOT 4 Plus.
Known Issues
Common E46 Issues:
Cooling system component failures (plastic expansion tank, water pump, thermostat housing), VANOS issues (rattling, poor performance), subframe cracks (rear axle mounting points), oil leaks (valve cover gasket, oil pan gasket), CCV system failure (crankcase ventilation), DISA valve failure (intake manifold runner control), VANOS oil supply line leaks, electrical gremlins, EWS (Immobilizer) issues.
Filter Part Numbers
Oil Filter Example:
Mann-Filter HU 830, Mahle KL 145/3 (Example for M54 engine, specific part number varies by engine)
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine', emphasizing performance, handling, and engineering excellence.
Model Evolution
E46 Introduction:
The E46 generation succeeded the E36 3 Series, representing a significant step forward in design, technology, and refinement. It was produced from 1998 (for the 1999 model year) to 2006 in some markets.
Production
Manufacturing Locations:
Primary assembly in Munich, Germany; Dingolfing, Germany; Regensburg, Germany; and Rosslyn, South Africa. Some assembly also occurred in other BMW plants globally.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The BMW 3 Series (E46) was frequently recognized on Car and Driver's '10Best' list during its production years, highlighting its exceptional driving characteristics and overall value.
Ratings
Specific Awards Examples:
Often praised for handling, performance, and value retention.
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