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BMW 330I 330XI Service Repair Manual 1999-2005

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🏷️ Basic Information Identification Make: BMW Model: 330i / 330xi Generation: E46 Codes Chassis Code: E46 Engine Codes Covered: M54B30 👋 Introduction Market Position Market Position: The BMW 3 Series...
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BMW 330I 330XI Service Repair Manual 1999-2005
🏷️ Basic Information
Identification
Make:
BMW
Model:
330i / 330xi
Generation:
E46
Codes
Chassis Code:
E46
Engine Codes Covered:
M54B30
👋 Introduction
Market Position
Market Position:
The BMW 3 Series (E46) was a benchmark in the premium compact executive segment, renowned for its driving dynamics, build quality, and luxury appointments. The 330i and 330xi represented the performance-oriented, naturally aspirated models of this highly successful generation.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35.
Key Features
Vehicle Key Features:
Inline-six engine, rear-wheel drive (330i) or xDrive all-wheel drive (330xi), sport-tuned suspension, driver-focused interior, premium materials, advanced safety features for its era.
Manual Value Proposition
Manual Value:
This comprehensive manual empowers owners and independent mechanics to perform a wide range of maintenance and repair tasks, significantly reducing reliance on expensive dealership service and extending the vehicle's lifespan.
📋 Manual Details
Coverage Areas
Coverage Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
2000+
Manual Type
Manual Type:
Service and Repair Manual (Workshop Manual)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, engine management (DME)
Transmission Systems:
Manual transmission (Getrag 420G), Automatic transmission (GM A5S360R/A5S390R), clutch, drivetrain, driveshafts, differential
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), ABS, ASC+T, DSC
Electrical Systems:
Wiring diagrams, body control module (BCM), comfort electronics, lighting, instrumentation, starter, alternator, battery
Bodywork And Interior:
Exterior body panels, interior trim, seats, airbags, HVAC system, doors, windows, mirrors, sunroof
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid flush, air filter replacement, drive belt inspection/replacement
Repair Procedures:
Engine rebuild, head gasket replacement, transmission overhaul, clutch replacement, suspension component replacement, brake caliper rebuild, electrical component diagnosis and replacement
Troubleshooting Guides:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems
Diagnostic Information:
OBD-II codes, diagnostic trouble codes (DTCs), sensor data interpretation, module testing procedures
Specifications And Tolerances:
Torque specifications for all fasteners, engine clearances, electrical resistance values, fluid capacities
Body And Paint Procedures:
Panel alignment, rust repair, bumper repair and replacement, trim removal and installation.
HVAC System Procedures:
Evaporator core replacement, heater core replacement, blower motor replacement, refrigerant system service, HVAC control module diagnostics.
Lighting System Procedures:
Headlight and taillight bulb replacement, ballast and bulb replacement for Xenon headlights, wiring repair for lighting circuits.
Wheel And Tire Specs:
Wheel bolt pattern (5x120), recommended tire sizes for various trims and wheel options, wheel bearing replacement.
Brake System Specifications:
Front brake rotor size and type, rear brake rotor size and type, brake pad replacement procedures, caliper service, brake hose replacement.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Engine Code:
M54B30
Displacement:
3.0 Liters (2979 cc)
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Technical Details
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Valvetrain:
Double Overhead Camshafts (DOHC), 24 valves, Double VANOS (variable valve timing)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Getrag 420G)
Optional
Optional Transmission:
5-speed Steptronic Automatic (GM A5S360R/A5S390R)
Features
Drivetrain:
Rear-Wheel Drive (330i), All-Wheel Drive (xDrive - 330xi)
Fluid Specs
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4 rated synthetic)
Automatic Transmission Fluid:
BMW ATF LT-71141 (or equivalent Dexron III/VI specification)
Differential Fluid
Rear Differential Fluid:
BMW SAF-XJ (or equivalent synthetic hypoid gear oil SAE 75W-140)
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2760 mm)
Length:
177.4 inches (4505 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Weights
Curb Weight 330I:
3373 lbs (1530 kg)
Curb Weight 330Xi:
3527 lbs (1600 kg)
Gross Vehicle Weight Rating:
4431 lbs (2010 kg)
Cargo
Trunk Capacity:
11.7 cu ft (331 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Automatic Stability Control and Traction (ASC+T), Dynamic Stability Control (DSC) (standard on most models)
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, optional head protection system (HPS), crumple zones, reinforced passenger cell
💡 Technology Features
Infotainment
Infotainment System:
BMW Professional Radio/Cassette/CD player with optional navigation system (Mk III/Mk IV), optional Harman Kardon audio system.
Driver Assistance
Driver Assistance Features:
Cruise control, rain-sensing wipers, automatic climate control, parking distance sensors (PDC).
Connectivity
Connectivity Options:
Optional Bluetooth integration (UHF module) for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Indicator (VSI) system, typically 10,000-15,000 miles or annually. Check oil level via dipstick or iDrive system.
Spark Plug Replacement Interval:
Typically every 60,000-100,000 miles (refer to manual for specific plug type and interval). Iridium plugs recommended.
Coolant Flush Interval:
Every 2-4 years or 30,000-50,000 miles. Use BMW Blue coolant (G48).
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage. DOT 4 Low Viscosity (LV) brake fluid.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 0W-40 Synthetic engine oil meeting BMW LL-01 specification.
Engine Oil Capacity:
6.5 US quarts (6.2 Liters) with filter change
Power Steering Fluid:
Pentosin CHF 11S (or equivalent hydraulic fluid)
Known Issues
Common Issues Engine:
Oil filter housing gasket leaks (OSV system), VANOS solenoid failure, PCV valve issues, thermostat housing leaks, coolant expansion tank cracks, oil pan gasket leaks.
Common Issues Suspension Steering:
Worn control arm bushings (RTABs, ball joints), strut mount failure, tie rod end wear, steering rack leaks.
Common Issues Electrical:
ABS/ASC sensor failures, instrument cluster pixilation, blower motor resistor failure, window regulator failure, LCM module issues.
Common Issues Cooling System:
Water pump failure (plastic impeller), radiator leaks, hose degradation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, known as Bayerische Motoren Werke AG, has a long-standing reputation for producing sporty, driver-focused luxury vehicles with exceptional engineering and performance.
Model Evolution
E46 Generation Introduction:
The E46 generation of the 3 Series debuted in 1998 for the 1999 model year, succeeding the highly successful E36. It was lauded for its refined chassis, improved interior comfort, and advanced technology.
330I Introduction:
The 330i replaced the 328i in 2000, signifying an upgrade in engine size and performance. The 330xi, featuring BMW's xDrive all-wheel-drive system, was introduced shortly after, offering enhanced traction and all-weather capability.
Production
Production Years:
1999-2006 (Sedan/Coupe/Convertible), 2001-2005 (Xi Sedan)
Production Locations
Manufacturing Plants:
Germany (Dingolfing, Munich), South Africa (Rosslyn), Austria (Graz - Magna Steyr for some models)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series was a consistent recipient of Car and Driver's '10Best' list during its production run, underscoring its exceptional driving dynamics and overall quality.
Ratings
Ward S Auto World Engine Of The Year:
The M54 engine family, including the M54B30, was recognized by Ward's AutoWorld as a top engine for its smooth power delivery, efficiency, and advanced technology.
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