Segment:
Compact/Mid-size Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Key Competitors:
Honda Civic Si, Toyota Corolla, Mazda3, Ford Focus
Engine Configuration:
The 2.8L VR6 engine offers a distinct smooth power delivery and unique V6 character within its class.
Manual Value Proposition:
Provides factory-level expertise for maintaining and repairing a potentially complex engine and vehicle platform, saving significant costs compared to dealer service.
Applicable Model Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Covered Engines:
2.8L VR6 (24 valve)
Covered Transmissions:
All transmission types (Manual and Automatic)
Covered Trims:
All trim levels
Estimated Page Count:
Extensive (Factory Service Manuals are typically hundreds of pages)
Type:
Factory Service Repair Manual
Purpose:
Comprehensive repair, maintenance, and troubleshooting
Delivery Method:
Instant Digital Download
Powertrain:
Engine mechanical, engine electrical, fuel system, cooling system, exhaust system, engine management (ECU), transmission (manual and automatic)
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, ABS), wheels and tires
Electrical:
Body electrical systems, lighting, instruments and gauges, infotainment, power accessories, charging system, starting system, body control module (BCM)
Body And Frame:
Body repair, interior trim, exterior trim, doors, windows, climate control (HVAC)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting
Repair:
Component removal and installation, detailed disassembly and reassembly instructions
Technical Data:
Specifications, torque values, clearances, wiring diagrams, component locations
Depth:
Complete factory-level detail, from basic maintenance to complete engine and transmission rebuilds
PDF Quality:
High-resolution, professionally scanned or compiled, with clear text and diagrams
Searchability:
Likely text-searchable, allowing quick access to specific information
Printability:
Printable without restrictions, allowing users to create physical copies
Binding For Printed Copy:
N/A (Digital Download)
Paper Type For Printed Copy:
N/A (Digital Download)
Software Requirement:
Adobe PDF Reader
Engine Type:
Naturally Aspirated V6
Displacement:
2792 cc (2.8 Liters)
Bore X Stroke:
82.0 mm x 91.3 mm
Valve Configuration:
24 valves (4 per cylinder), DOHC
Compression Ratio:
10.5:1 (Typical)
Horsepower Peak:
204 PS (150 kW; 201 hp) at 6200 rpm (approximate, varies slightly by year)
Torque Peak:
270 Nm (199 lb-ft) at 3200 rpm (approximate, varies slightly by year)
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
ECU Type:
Bosch Motronic (specific version may vary)
Transmission Type:
5-speed Manual (02J)
Transmission Type:
5-speed Automatic (01M)
Manual Clutch Type:
Hydraulic
Automatic Features:
Tiptronic (optional on some models) offering manual gear selection
Manual Transmission Fluid:
G 052 171 (VW Part Number) or equivalent synthetic manual transmission fluid (e.g., SAE 75W-90 GL-4)
Automatic Transmission Fluid:
G 052 162 A1 (VW Part Number) or equivalent ATF (e.g., Dexron III/Mercon)
NHTSA Frontal Impact:
4-star driver, 4-star passenger (for similar models of the era, specific data for VR6 variant may vary)
Traction Control:
Optional (ASR - Anti-Slip Regulation)
Airbags:
Front airbags (driver and passenger) standard, optional side airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners
Radio Options:
Factory radio with CD player, optional premium sound systems
Climate Control:
Manual or optional Climatronic automatic climate control
Cruise Control:
Standard on most models
Auxiliary Input:
Not typically factory equipped, requires aftermarket solutions for modern connectivity.
Oil Change Interval:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km), depending on plug type (iridium recommended)
Timing Belt Replacement:
This VR6 engine uses a timing chain, not a belt. Regular inspection and tensioner checks are crucial.
Engine Oil Type:
SAE 5W-40 Synthetic, meeting VW 502 00 specification
Coolant Type:
G 12 (Pink) or G12+ Antifreeze/Coolant Concentrate, mixed 50/50 with distilled water
Common Problems Engine:
Intake manifold runner flaps (failure leading to rough idle/check engine light), ignition coil failures, coolant leaks (especially from thermostat housing and coolant flange), VR6 specific valley pan leaks.
Common Problems Transmission:
Automatic transmission (01M) can experience solenoid issues and torque converter problems.
Common Problems Electrical:
Window regulator failures, HVAC blower motor resistors, ABS sensor failures, dashboard illumination issues.
Common Problems Suspension:
Worn control arm bushings, tie rod ends, and front struts are common wear items.
Brand Philosophy:
Volkswagen is renowned for its engineering, build quality, and accessible yet capable vehicles.
Mk4 Development:
The Mk4 Jetta (A4 platform) represented a significant step forward in refinement, design, and technology for the Jetta lineage.
Vr6 Introduction:
The VR6 engine, a unique Volkswagen design, offered a compact and powerful V6 experience, often positioned as a premium engine option.
Production Period:
1999-2005 for this generation of Jetta
Manufacturing Location:
Primary manufacturing often in Wolfsburg, Germany, with potential assembly in other locations like Mexico.
