Vehicle Segment:
Compact Minivan / Multi-Purpose Vehicle
Key Competitors:
Honda Odyssey, Toyota Sienna, Chrysler Town & Country/Dodge Caravan, Ford Windstar.
Unique Selling Points:
Optional all-wheel drive (AWD), car-like handling for its class, practical sliding doors, versatile interior seating.
Target Audience:
Families and individuals seeking a versatile, practical, and often more engaging-to-drive alternative to traditional minivans.
Engine Systems:
Engine mechanical, cooling, lubrication, fuel, ignition, emissions control, engine performance diagnostics.
Transmission Systems:
Automatic transmission (FWD/AWD), clutch, driveline, axle, driveshafts, differentials.
Braking Systems:
Front and rear brakes (disc/drum), ABS, parking brake, hydraulic system.
Suspension Steering Systems:
Front and rear suspension, steering gear, power steering, wheel alignment.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, gauges, power accessories, body electrical controls, wiring diagrams.
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system components and service.
Body Chassis Systems:
Body construction, doors, windows, interior trim, exterior trim, bumpers, frame, rust prevention.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication points.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs).
Repair Procedures:
Component removal, installation, overhaul, and adjustment for all vehicle systems.
Electrical Troubleshooting:
Detailed wiring diagrams, component testing, circuit diagnosis.
Engine Rebuilding:
Engine disassembly, inspection, measurement, and reassembly specifications.
Transmission Overhaul:
Automatic transmission component identification, disassembly, assembly, and adjustment.
Body Repair:
Panel replacement, collision repair guidelines, sealant and adhesive specifications.
Depth Of Information:
Full factory-level technical detail, including specifications, tolerances, and procedures for professional technicians.
Engine Code:
FS-DE (2.0L), GY-DE (2.5L V6)
Displacement:
2.0 Liters (1998cc) Inline-4, 2.5 Liters (2490cc) V6
Engine Layout:
Inline-4 (FWD), V6 (FWD/AWD)
Valvetrain:
DOHC (Dual Overhead Camshafts), 16-valve (2.0L), 24-valve (2.5L V6)
Horsepower 2.0L:
Approximately 120-130 hp (varies by market and year)
Torque 2.0L:
Approximately 130-140 lb-ft (varies by market and year)
Horsepower 2.5L V6:
Approximately 170-180 hp (varies by market and year)
Torque 2.5L V6:
Approximately 175-190 lb-ft (varies by market and year)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Coolant Type:
Mazda FL22 Long Life Antifreeze (or equivalent ethylene glycol-based coolant with silicate)
Engine Oil Type:
SAE 5W-30, API SG or SH rated (or higher)
Engine Oil Capacity:
Approx. 4.2 quarts (4.0 liters) for 2.0L, Approx. 4.5 quarts (4.3 liters) for 2.5L V6 (with filter change)
Transmission Type:
4-speed Automatic
Transmission Codes:
FS5A-EL (FWD), AJ5A-EL (AWD)
Transmission Fluid Type:
Mazda ATF-MV (or equivalent Dexron III/Mercon compatible)
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approx. 7.1 quarts (6.7 liters) for refill, 10.7 quarts (10.1 liters) for complete overhaul.
Drive Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Length:
Approx. 181.9 - 183.5 inches (4620 - 4661 mm)
Width:
Approx. 71.1 - 71.5 inches (1806 - 1816 mm)
Height:
Approx. 66.7 - 67.5 inches (1694 - 1715 mm)
Wheelbase:
Approx. 106.7 inches (2710 mm)
Curb Weight:
Approx. 3600 - 3900 lbs (1633 - 1769 kg) depending on configuration.
Cargo Volume:
Approx. 125 cubic feet (with second and third rows folded).
NHTSA Frontal Impact Driver:
4 Stars (1999-2004 models)
NHTSA Frontal Impact Passenger:
4 Stars (1999-2004 models)
IIHS Frontal Offset:
Good (for 2000-2001 models, later years may vary)
ABS:
Standard on most models, optional on some early trims.
Traction Control:
Optional on some AWD models.
Airbags:
Driver and front passenger airbags standard. Optional side airbags on later models.
Seat Belts:
3-point seat belts with pretensioners for front seats.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Approximately 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (iridium recommended).
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months, whichever comes first.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or ATF-MV.
Brake Fluid:
DOT 3 brake fluid.
Coolant Capacity:
Approx. 7.5 quarts (7.1 liters) for 2.0L, Approx. 8.5 quarts (8.0 liters) for 2.5L V6.
Common Transmission Problem:
Early models, particularly the FS5A-EL, were prone to hesitation or slipping issues due to torque converter or clutch pack wear. The manual provides diagnostics and rebuild procedures.
Common Engine Problem:
Some 2.5L V6 engines experienced intake manifold gasket leaks or PCV valve issues, leading to rough idling or stalling. The manual details diagnosis and repair for these.
Common Electrical Issue:
Corrosion on electrical connectors, especially in the engine bay or under the vehicle, can cause intermittent system failures. Detailed wiring diagrams in the manual are crucial for troubleshooting.
Common Suspension Issue:
Wear in front suspension components like ball joints and control arm bushings can lead to clunking noises and poor handling. The manual provides inspection and replacement procedures.
Mazda Heritage:
Mazda, a Japanese automaker, has a long history dating back to 1920, known for its innovative engineering and sporty vehicles.
First Generation:
The Mazda MPV was first introduced in Japan in 1988 and globally in 1989, pioneering the compact minivan segment.
Lw Generation Introduction:
The LW generation (covered by this manual) was introduced for the 1999 model year, featuring a significant redesign.
Updates During Lw Generation:
The LW generation received a facelift for the 2002 model year, with updated styling and features.
Manufacturing Location:
Hofu Plant, Yamaguchi Prefecture, Japan.
Production End Date:
Production of the LW generation MPV ended in 2006.