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Yamaha TTR250 1999-2006 Workshop Repair Service Manual

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This manual covers the TTR250, a versatile dual-sport motorcycle produced from 1999 to 2006. Known for its robust engineering and user-friendly design, the TTR250 is a capable machine for both...
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类型: Motorcycle
厂商:
斯库: 55160
Yamaha TTR250 1999-2006 Workshop Repair Service ManualYamaha TTR250 1999-2006 Workshop Repair Service ManualYamaha TTR250 1999-2006 Workshop Repair Service Manual
This manual covers the TTR250, a versatile dual-sport motorcycle produced from 1999 to 2006. Known for its robust engineering and user-friendly design, the TTR250 is a capable machine for both trail riding and general use, inheriting a strong reputation for reliability and performance. This first-generation model, identifiable by VIN code prefixes 54S and 5LU, offers a balance of off-road prowess and street legality, making it a popular choice for enthusiasts seeking adventure. This comprehensive workshop repair service manual provides detailed information for all models, engines, trims, and transmission types within the specified production years. It covers a wide array of systems, including the fuel, cooling, engine lubrication, drivetrain, clutch, and chassis systems, as well as electrical components and wiring diagrams. The manual includes step-by-step repair procedures, diagnostic information, troubleshooting guides, and critical specifications, all presented with hundreds of diagrams and illustrations to assist DIY enthusiasts and professional technicians in maintaining and repairing the TTR250.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR250
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Generation
Generation Identifier:
First Generation (1999-2006)
Codes
Vin Code Prefix:
54S, 5LU
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Yamaha TTR250 owners
Competitive Analysis
Advantage Over Competitors:
Comprehensive coverage, digital format for easy printing and use, instant access, manufacturer-level detail.
Key Features
Manual Quality:
Professional Quality, highly detailed, COMPLETE and INTACT
Diagnostic Capabilities:
Most comprehensive diagnostic information available
Visual Aids:
Hundreds of diagrams and detailed illustrations/pictures
Navigational Aids:
Numbered table of contents for fast information retrieval
Troubleshooting Assistance:
Troubleshooting and electrical service procedures combined with detailed wiring diagrams
Cost Saving Potential:
Save money on repair costs by performing maintenance and repairs yourself
📋 Manual Details
Coverage Areas
Manual Scope:
All Models/Engines/Trim/Transmissions Types for the specified years
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Transmission
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
General Information:
General Information, Appendix
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements
Diagnostic Procedures:
Troubleshooting, Electrical System Diagnostics, Component Testing
Repair Procedures:
Disassembly, Assembly, Component Repair and Replacement, Engine Rebuilds
Technical Information:
Step-by-step repair procedures, critical specifications, diagrams, detailed information
Technical Depth
Depth Of Coverage:
Professional-grade, comprehensive, suitable for local service/repair shops
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT supported
Binding Type
Digital Binding:
N/A (Electronic File)
Paper Type
Digital Paper Type:
N/A (Electronic File)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
249 cc (exact details to be found in manual)
Bore X Stroke:
73 x 57.7 mm (typical for the model, confirm in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 22-25 hp (estimate, exact figures in manual)
Torque:
Not specified, but adequate for trail riding (confirm in manual)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM34 or similar, confirm in manual)
Fuel Type:
Unleaded gasoline (confirm octane rating in manual)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A (standard for this model)
Features
Clutch Type:
Wet, multi-plate
Final Drive Type:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Not specified, typical for dual-sport motorcycles (confirm in manual)
Overall Width:
Not specified, typical for dual-sport motorcycles (confirm in manual)
Overall Height:
Not specified, typical for dual-sport motorcycles (confirm in manual)
Weights
Dry Weight:
Approx. 118 kg / 260 lbs (typical, confirm in manual)
Wet Weight:
Not specified (confirm in manual)
Fuel Capacity:
10 L / 2.6 gal (typical, confirm in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle - specific ratings not applicable)
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Hydraulic disc brake
Suspension Front Type:
Telescopic fork
Suspension Rear Type:
Monocross suspension (swingarm with single shock)
Passive Features
Lighting System:
Headlight, tail light, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle electronics, no advanced infotainment)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control on base models)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval (typically 2,000-3,000 km or annually)
Air Filter Cleaning:
Regular inspection and cleaning/replacement recommended, especially after off-road use.
Spark Plug Maintenance:
Check and gap periodically, replace as needed (confirm interval in manual).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, confirm viscosity and API rating in manual).
Engine Oil Capacity:
Approx. 1.8 L with filter change (confirm exact capacity in manual).
Coolant Type:
Permanent type antifreeze coolant (50% mixture with distilled water, confirm specification in manual).
Brake Fluid Type:
DOT 4 (confirm in manual).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, clutch plates.
Electrical Gremlins:
While generally reliable, check wiring harness connections for corrosion or damage, especially on older models.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha is renowned for its innovation, performance, and durability in motorcycles across various segments.
Model Evolution
Ttr Lineage:
The TTR series is Yamaha's line of off-road and dual-sport motorcycles, known for their versatility and user-friendliness.
Production
Production Period:
The TTR250 was produced for an extended period, with this manual covering the 1999-2006 iterations.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The TTR250 is generally well-regarded as a durable and capable dual-sport machine for its class and intended use.
Ratings
Consumer Ratings:
Positive feedback for reliability and off-road capability in owner reviews (specific awards not readily available).
Certifications
Emissions Certifications:
Designed to meet emissions standards of its era (specific certifications detailed in manual).
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