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Aprilia RS50 1999-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year Range: 1999-2010 Codes Engine Type Code: RS50 (VDB00) 👋 Introduction Market Position Segment: Lightweight sport motorcycle (125cc class equivalent performance in...
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类型: Motorcycle
厂商:
Aprilia
斯库: 602483
标签: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Aprilia Featured Motorcycle Motorcycles RS Models RS50
Aprilia RS50 1999-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Year Range:
1999-2010
Codes
Engine Type Code:
RS50 (VDB00)
👋 Introduction
Market Position
Segment:
Lightweight sport motorcycle (125cc class equivalent performance in its era).
Target Audience:
Young riders, commuters, track day enthusiasts seeking a sporty and agile machine.
Competitive Analysis
Key Competitors:
Aprilia RS125 (larger displacement), Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125.
Key Features
Design Philosophy:
Race-inspired styling, aggressive ergonomics, performance-oriented chassis.
Handling:
Renowned for its sharp handling and agility, typical of Aprilia's racing heritage.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Factory Service Repair Manual
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end overhaul, bottom-end assembly, cylinder head, piston, connecting rod, crankshaft, valve timing, lubrication system, cooling system.
Fuel System:
Carburetor identification, disassembly, cleaning, adjustment (Dell'Orto PHVA 12/17.5 series), fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
CDI ignition, spark plug specifications, ignition timing, troubleshooting.
Exhaust System:
Muffler, expansion chamber, heat shields, gaskets, removal and installation procedures.
Transmission:
6-speed gearbox, clutch operation, lubrication, disassembly, reassembly, gear shift mechanism.
Chassis Frame:
Frame inspection, weld integrity, steering head bearings, swingarm.
Suspension Front:
Telescopic fork specifications (Marzocchi/Paioli), oil type and level, seal replacement, fork leg disassembly.
Suspension Rear:
Monoshock absorber, linkage system, spring preload adjustment, shock absorber replacement.
Braking System Front:
Hydraulic disc brake, caliper specifications (Brembo/Grimeca), brake pad replacement, fluid type (DOT 4), bleeding procedure, master cylinder.
Braking System Rear:
Hydraulic disc brake, caliper specifications, brake pad replacement, fluid type, bleeding procedure.
Wheels Tires:
Wheel bearing inspection and replacement, tire size specifications, pressure recommendations, rim maintenance.
Electrical System:
Wiring diagrams, battery specifications, lighting system (headlight, taillight, indicators), horn, starter circuit.
Bodywork:
Fairing removal and installation, seat, fuel tank, fenders, graphics.
Procedures Included
Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, brake fluid flush, coolant checks.
Troubleshooting:
Diagnosing common starting issues, engine performance problems, electrical faults, braking system malfunctions.
Repair:
Engine rebuilds, carburetor tuning, suspension servicing, brake system overhauls, electrical component replacement.
Diagnostics:
Diagnostic charts for common issues, fault code interpretation (where applicable).
Technical Depth
Depth:
Detailed technical specifications, step-by-step repair instructions, torque values, special tool recommendations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Recommendation:
High-resolution images and diagrams suitable for printing.
Binding Type
Digital Format Advantage:
Instant download, accessible on multiple devices.
Paper Type
Digital Format Advantage:
Environmentally friendly, no physical storage required.
⚙️ Engine Specifications
Primary Engine
Make Model:
Aprilia Rotax 2-stroke, single-cylinder
Displacement:
49.4 cc
Bore X Stroke:
39.5 mm x 40.3 mm
Cooling System:
Liquid-cooled
Power Delivery:
Typically around 6-8 hp at the crank (depending on market restrictions and specific year).
Fuel System
Carburetor Type:
Dell'Orto PHVA 12 or 17.5 mm (depending on market/year)
Fuel Type:
Unleaded gasoline (min 95 RON) with 2-stroke oil mixture (e.g., 2% or 1:50).
Engine Management
Ignition:
Electronic CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Type:
6-speed constant mesh, chain final drive
Clutch:
Wet multi-plate
Features
Gear Ratios:
Specific ratios detailed in manual, typically optimized for sporty performance.
📐 Dimensions
Exterior
Length:
Approx. 1990 mm (Varies slightly by year)
Width:
Approx. 720 mm (Varies slightly by year)
Height:
Approx. 1145 mm (Varies slightly by year)
Wheelbase:
Approx. 1360 mm
Weights
Dry Weight:
Approx. 106 kg (Varies slightly by year)
Fuel Tank Capacity:
Approx. 13 Liters
Wheels Tires
Front Tire Size:
110/70-17
Rear Tire Size:
130/70-17
Wheel Type:
Alloy wheels
🛡️ Safety Features
Ratings
Safety Certification:
CE compliant for European markets.
Active Features
Brakes:
Powerful hydraulic disc brakes front and rear.
Lighting:
Full lighting system including hazard lights (depending on market).
Passive Features
Frame Construction:
Robust perimeter frame designed for high stability and control.
Ergonomics:
Sport riding position contributing to rider control.
💡 Technology Features
Infotainment
Display:
Analog tachometer and speedometer, basic indicator lights.
Driver Assistance
ABS:
Not typically equipped with ABS.
Connectivity
Features:
Basic electrical systems for lighting, ignition, and starting.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 3,000 km or annually (for gearbox oil).
Spark Plug Replacement:
Every 5,000 km or as needed based on inspection.
Air Filter Cleaning:
Every 2,000 km, replace as needed.
Chain Lubrication:
Every 500 km and after washing/rain.
Brake Fluid Change:
Every 2 years or as per manufacturer recommendation.
Fluid Specifications
Engine Oil Transmission:
SAE 80W/90 GL-4 transmission oil. Capacity approx. 0.8-1.0 Liters (check manual for exact capacity).
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
2 Stroke Oil:
High-quality synthetic 2-stroke oil, specifically for premix or separate injection systems.
Known Issues
Carburetor Wear:
Common for older Dell'Orto carburetors to require periodic cleaning and jetting adjustments.
Exhaust Leaks:
Gasket seals between cylinder and expansion chamber can degrade over time.
Cooling System Maintenance:
Importance of proper coolant levels and radiator cleanliness for the 2-stroke engine.
Clutch Slippage:
Can occur with excessive use or worn clutch plates/springs.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, particularly in smaller displacement classes.
Model Evolution
Development Focus:
The RS50 was designed to offer the styling and handling of larger Aprilia sportbikes in a more accessible 50cc package.
Updates Across Years:
Minor aesthetic updates, carburetor changes, and suspension component variations occurred between 1999 and 2010.
Production
Production Period:
Covered by the manual from 1999 to 2010.
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its performance, handling, and premium feel within the 50cc segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its sporty character and reliability when properly maintained.
Sale
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