KTM 200 MXC 1999-2010 Service Repair Workshop Manual

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The 200 MXC, produced between 1999 and 2010, is a formidable off-road motorcycle designed for motocross competition. Known for a strong heritage in off-road racing, this model offers a potent...

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类型: Motorcycle

斯库: 76723

标签: 1999 200 MXC 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Agriculture Case KTM Motorcycle MXC Series Tractors

产品多属性

Description

The 200 MXC, produced between 1999 and 2010, is a formidable off-road motorcycle designed for motocross competition. Known for a strong heritage in off-road racing, this model offers a potent blend of performance and manageable power delivery, making it a capable choice for riders seeking a competitive edge. Its engineering is focused on durability and responsiveness, essential traits for the demanding environment of motocross. This comprehensive Service Repair Workshop Manual provides detailed information for the maintenance and repair of your 200 MXC from 1999 through 2010. It covers essential areas including engine identification and servicing, fuel and cooling systems, electrical components, and general maintenance procedures. With step-by-step instructions, diagrams, illustrations, and specifications, this manual is an invaluable resource for owners and technicians to ensure the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Model:

200 MXC

Year Range:

1999-2010

Codes

Model Designation:

MXC (Motocross Competition)

👋 Introduction

Market Position

Target Audience:

KTM 200 MXC owners with basic mechanical skills, independent service professionals, and enthusiasts seeking self-sufficiency.

Competitive Analysis

Value Proposition:

Provides dealership-level service information, enabling significant cost savings on maintenance and repairs.

Key Features

Accuracy:

Vehicle-specific information, not generic. Reflects procedures used by authorized technicians.

Clarity:

Accurate, clear, and concise text with illustrative diagrams and schematics for easy comprehension.

Completeness:

Covers all major topics for service, repair, and troubleshooting; described as 'COMPLETE and INTACT'.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and troubleshooting

Years Covered:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Page Count

Estimated Page Count:

Not specified, but described as comprehensive with 'a lot more info'

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine Identification, Engine Body, Fuel System, Cooling System, Electrical System, Alternator, Regulator

Maintenance:

Maintenance Check List, Check and Maintenance

Troubleshooting:

Troubleshooting

Fuel System:

Fuel System, Fuel Filter

Electrical:

Electrical System, Alternator, Regulator

Procedures Included

General:

General Precautions, Disassembling and Servicing

Special Tools:

Special Tools required for service

Engine Repair:

Engine Body servicing, complete engine disassembly and reassembly

Fuel System Repair:

Fuel system cleaning, adjustments, and component replacement, Fuel filter replacement

Cooling System Repair:

Cooling system checks, fluid replacement, and component servicing

Electrical Repair:

Wiring schematic interpretation, alternator testing and repair, regulator troubleshooting and replacement

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and experienced DIY users

Detail Level:

Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications

📊 Manual Specifications

File Format

Type:

Compatibility:

All Versions of Windows and Mac

Viewing Requirements:

Adobe PDF Reader

Print Quality

Printability:

Yes, all pages are printable

Binding Type

Binding:

Digital download (no physical binding)

Paper Type

Paper Type:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a single-cylinder, 2-stroke off-road/motocross engine based on the 'MXC' designation. Specific displacement is 193cc for the 200cc class.

Bore X Stroke:

Specifics would be detailed within the manual.

Performance

Horsepower Range:

Typical for this class would be in the 30-40 HP range, but specifics are in the manual.

Torque Range:

Specifics are within the manual.

Fuel System

Carburetor Size:

Typically a Keihin or Mikuni carburetor in the 36-38mm range for this engine size and application. Manual will specify.

Fuel Type:

Unleaded gasoline, likely requiring a specific octane rating. Manual will specify mixture ratios if 2-stroke oil injection is present or premix is required.

🔧 Transmission

Standard

Type:

Likely a 6-speed manual transmission, common for motocross and off-road racing applications. Manual will confirm gear ratios.

Optional

Optional Transmissions:

Not applicable for this model variant.

Features

Clutch Type:

Hydraulic-actuated wet multi-plate clutch, standard for KTM off-road bikes.

📐 Dimensions

Exterior

Wheelbase:

Specific dimensions are detailed within the manual, but typical for this era and class is around 1440-1480 mm.

Weights

Dry Weight:

Typically in the 95-105 kg range for this type of motorcycle. Manual will provide exact specifications.

Fuel Tank Capacity:

Generally around 7-9 liters for a motocross/enduro bike. Manual will specify.

🛡️ Safety Features

Ratings

Safety Certifications:

N/A (Motorcycle, not subject to automotive crash ratings)

Active Features

Braking System:

Hydraulic disc brakes front and rear. Manual will detail caliper types, rotor sizes, and fluid specifications.

Passive Features

Lighting:

Headlight, taillight, and brake light. Manual will cover electrical system components and bulb types.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a competition motorcycle, not equipped with infotainment features).

Driver Assistance

Rider Aids:

N/A (This is a competition motorcycle, not equipped with electronic rider aids like traction control or ABS).

Connectivity

Connectivity Features:

N/A (This is a competition motorcycle, not equipped with connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Specific intervals for engine oil and transmission oil will be provided in the manual, typically based on operating hours or mileage for off-road use.

Fluid Specifications

Engine Oil Type:

Likely a specific viscosity (e.g., 10W-40 or 15W-50) for 2-stroke engines or for the transmission if separate. Manual will specify exact KTM-approved oils or SAE grades.

Coolant Type:

For liquid-cooled engines, manual will specify a specific type of antifreeze/coolant (e.g., based on ethylene glycol).

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid. Manual will specify the exact type and bleeding procedures.

Known Issues

Common Wear Items:

Likely common wear items include piston rings, clutch plates, spark plugs, air filters, and chain/sprockets, all of which will have detailed replacement procedures and specifications in the manual.

Suspension Maintenance:

Fork seals, bushings, and shock absorber servicing are critical for off-road performance. The manual will cover suspension fluid types and service intervals.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road prowess, particularly in motocross, enduro, and rally racing.

Model Evolution

200 Mxc Positioning:

The 200 MXC was part of KTM's competitive off-road lineup, often positioned as a powerful yet manageable option for riders seeking performance without the extreme demands of larger-displacement motocross bikes.

Production

Manufacturing Origin:

KTM motorcycles are primarily manufactured in Austria.

🏆 Awards & Recognition

Recognitions

Racing Heritage:

KTM motorcycles have a strong heritage of success in various off-road racing disciplines, including motocross and enduro. While specific awards for the 200 MXC model aren't highlighted, the brand's overall reputation speaks to its performance capabilities.