BMW K1200 K1200LT 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 1999 Codes Model Code: K589 👋 Introduction Market Position Category: Luxury Touring Motorcycle Target Audience: Long-distance touring riders seeking comfort, features,...

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标签: 1999 BMW Cars K1200 K1200LT Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Year:

Codes

Model Code:

👋 Introduction

Market Position

Category:

Luxury Touring Motorcycle

Target Audience:

Long-distance touring riders seeking comfort, features, and performance.

Competitive Analysis

Competitors:

Honda Gold Wing, Yamaha Royal Star Venture, Harley-Davidson Electra Glide.

Key Features

Touring Features:

Full fairings, integrated audio system, cruise control, heated grips and seats, ample luggage capacity.

Performance Focus:

Powerful inline-four engine, comfortable ergonomics for long rides.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork

Page Count

Estimated Pages:

Manual Type

Type:

Service & Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including cylinder head, crankshaft, pistons, connecting rods, valve train, timing components.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement.

Cooling System:

Radiator, coolant pump, thermostat, fan operation, bleeding procedures, coolant specifications.

Exhaust System:

Exhaust manifold, catalytic converter, muffler replacement and inspection.

Transmission:

Gearbox disassembly and assembly, clutch operation, gear selection mechanism, transmission fluid service.

Drivetrain:

Driveshaft, universal joints, final drive unit servicing and inspection.

Brakes:

Hydraulic brake system, ABS operation, brake pad and rotor replacement, brake fluid bleeding and specification.

Suspension:

Front and rear suspension components, fork servicing, shock absorber replacement, linkage lubrication.

Steering:

Handlebar assembly, steering head bearings maintenance and adjustment.

Electrical System:

Wiring diagrams, battery maintenance, starter motor, alternator, lighting system, ignition system troubleshooting.

Instrumentation:

Dashboard functions, warning lights, sensor diagnostics.

Bodywork:

Fairing removal and installation, seat servicing, luggage system components.

Chassis:

Frame inspection and maintenance.

Procedures Included

Maintenance:

Regular service intervals, oil changes, filter replacements, spark plug replacement, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, fault code interpretation.

Repair:

Step-by-step instructions for component replacement and repair of all major systems.

Overhaul:

Detailed procedures for complete engine, transmission, and suspension overhauls.

Adjustment:

Carburetor (if applicable, though likely EFI for this model), clutch, throttle, and brake lever adjustments.

Wiring Diagrams:

Comprehensive electrical schematics for all circuits.

Technical Depth

Depth:

Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers routine maintenance to complete engine rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchable:

Printable:

Print Quality

Quality:

High-resolution, clear text and diagrams.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Inline-four cylinder, four-stroke

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

70.5 mm x 75 mm (2.78 in x 2.95 in)

Compression Ratio:

10.8:1

Valve Train:

DOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 100 hp (74.6 kW) @ 7500 rpm

Torque:

Approx. 101 Nm (74.3 lb-ft) @ 6000 rpm

Fuel System

Induction:

Electronic Fuel Injection (EFI) with dual throttle bodies

Fuel Type:

Unleaded gasoline, minimum 95 octane (RON)

Fuel Capacity:

21 liters (5.5 US gal)

🔧 Transmission

Standard

Type:

5-speed manual

Optional

Type:

None offered for this model year

Features

Clutch:

Hydraulically operated, multi-plate wet clutch

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

Approx. 2450 mm (96.5 in)

Width:

Approx. 920 mm (36.2 in)

Height:

Approx. 1435 mm (56.5 in) (seat height adjustable)

Weights

Dry Weight:

Approx. 309 kg (681 lbs)

Wet Weight:

Approx. 338 kg (745 lbs)

Gross Vehicle Weight Rating:

Not specified in standard documentation, but typically higher for touring bikes.

Cargo

Luggage Capacity:

Integrated top case and side panniers

🛡️ Safety Features

Ratings

BMW Motorrad Integral ABS (Optional)

Active Features

Braking System:

Combined braking (lever actuation on right handle applies front and rear brakes when ABS is equipped)

Lighting:

Halogen headlight, LED taillight

Passive Features

Crash Protection:

Robust frame, fairing designed for rider protection and aerodynamics.

💡 Technology Features

Infotainment

Audio System:

Integrated radio with CD player (often optional or aftermarket) and speakers, typically with handlebar controls.

Driver Assistance

Cruise Control:

Standard electronic cruise control for highway riding.

BMW Integral ABS (optional) significantly enhances braking safety.

Connectivity

Diagnostics:

On-board diagnostics (OBD) system for fault code retrieval via specific BMW diagnostic tools (covered in manual).

Comfort Features

Heated Elements:

Heated grips and heated rider/passenger seats for enhanced comfort in various weather conditions.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually.

Major Service:

Every 20,000 km (12,000 miles), including valve clearance check.

Spark Plugs:

Replace every 20,000 km (12,000 miles).

Fluid Specifications

Engine Oil:

SAE 15W-40 API SG or higher. Capacity approx. 4.0 liters with filter change.

Coolant:

BMW Advanced Antifreeze or equivalent ethylene glycol based coolant (50/50 mix with distilled water).

Brake Fluid:

DOT 4 (or DOT 4 LV if specified by BMW for ABS systems).

Transmission Oil:

BMW Gear Oil (e.g., SAF-XJ) or equivalent SAE 75W-90 GL-5.

Final Drive Oil:

BMW Gear Oil (e.g., SAF-XJ) or equivalent SAE 75W-90 GL-5.

Known Issues

Electrical Connectors:

Corrosion in electrical connectors can lead to intermittent faults, particularly in the wiring harness and ABS system. Thorough inspection and cleaning are recommended.

Clutch Slave Cylinder:

Potential for leaks or premature wear of the clutch slave cylinder seal.

ABS Modulator:

Rare instances of ABS modulator failure, though often related to electrical connections or fluid contamination.

Rear Shock ABSorber:

Wear and tear on the rear shock absorber, especially after high mileage or heavy loads, can affect ride quality.

Instrument Cluster:

Occasional pixel degradation or failure of the LCD display in the instrument cluster.

📚 Vehicle History

Brand Heritage

Heritage:

BMW has a long history of producing high-quality motorcycles, known for engineering innovation and rider comfort, particularly in the touring segment.

Model Evolution

K Series Origin:

The K1200LT is part of BMW's K series, which initially featured transverse inline-four engines and later evolved into various configurations, establishing BMW's presence in the sport-touring and touring markets.

K1200Lt Development:

The K1200LT was developed as BMW's flagship touring motorcycle, focusing on comfort, features, and long-distance capabilities. It represented a significant step up in touring amenities.

Production

Production Years:

1997-2009 (with updates)

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Market Perception:

Widely regarded as one of the most comfortable and feature-rich touring motorcycles of its era.

Ratings

Motorcycle Journalism:

Consistently received positive reviews from motorcycle publications for its touring capabilities and comfort.