1999 Chevrolet Cavalier Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Cavalier Year: 1999 Codes Platform Code: J-Body 👋 Introduction Market Position Segment: Compact Car / Entry-level Sedan and Coupe Competitive Analysis Competitors 1999:...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Cavalier

Year:

Codes

Platform Code:

J-Body

👋 Introduction

Market Position

Segment:

Compact Car / Entry-level Sedan and Coupe

Competitive Analysis

Competitors 1999:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Dodge Neon

Key Features

Value Proposition:

Affordable transportation, fuel efficiency, widely available parts

Target Audience:

First-time car buyers, budget-conscious consumers, small families

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

All models and all repairs A-Z

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Print (Likely Spiral-bound or Perfect-bound)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system

Engine Performance:

Fuel injection, ignition system, exhaust system, emissions control, engine diagnostics

Transmission Manual:

Clutch system, manual gearbox components, shift linkages, maintenance

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulics, electronics, maintenance

Drivetrain:

Axles, drive shafts, CV joints, differentials, wheel bearings

Suspension:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beams, shocks, trailing arms), alignment specifications

Steering:

Power steering system (pump, rack and pinion, hoses), steering column, tie rods

Brakes:

Front disc brakes, rear drum brakes (or disc on some trims), ABS system, brake fluid, parking brake, hydraulic lines

Electrical System:

Battery, charging system (alternator, starter), ignition system, lighting, horns, power windows, power locks, wipers, instrument panel

Engine Control System:

ECU/PCM, sensors (O2, MAP, TPS, Crankshaft Position, Camshaft Position), actuators, diagnostic trouble codes (DTCs)

HVAC:

Heating, ventilation, air conditioning system components (compressor, evaporator, condenser, blower motor), refrigerant, system diagnostics

Body And Frame:

Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, frame damage repair (structural guidelines)

Safety Systems:

Airbag system (SRS) operation and servicing, seat belts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Troubleshooting:

System diagnostic charts, symptom-based troubleshooting guides, electrical schematics for fault finding

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment

Rebuild Procedures:

Detailed instructions for major component overhauls (engine, transmission)

Diagnostic Procedures:

Use of diagnostic tools, scan tool operation, specific sensor testing

Technical Depth

Depth Level:

Vehicle Specific - Dealer Technician Level

Electrical Schematics:

Detailed wiring diagrams for all vehicle systems

Diagnostic Trouble Codes:

Comprehensive list of DTCs and their potential causes/solutions

Specifications Tables:

Torque values, clearances, fluid capacities, pressures, electrical resistances

📊 Manual Specifications

File Format

Digital Format Availability:

Likely available as PDF, CD-ROM, or online subscription (depending on reseller)

Print Quality

Print Quality Description:

High-quality paper, clear diagrams and text (as per original dealer manuals)

Binding Type

Binding:

Likely Perfect Bound or Spiral Bound for ease of use in shop environments

Paper Type

Paper Type:

Durable paper stock suitable for workshop conditions

⚙️ Engine Specifications

Primary Engine

Engine Code 2.2L:

2200 L4 (RPO: LD9)

Engine Displacement 2.2L:

2.2 Liters (2198 cc)

Engine Cylinders 2.2L:

Inline 4-Cylinder

Engine Valvetrain 2.2L:

SOHC (Single Overhead Camshaft)

Engine Horsepower 2.2L:

Approx. 125 hp @ 5000 rpm

Engine Torque 2.2L:

Approx. 130 lb-ft @ 3600 rpm

Fuel System

Fuel System Type:

Sequential Port Fuel Injection (SFI)

Optional Engine 2.4L

Engine Code 2.4L:

2400 L4 (RPO: LDA) - Quad 4

Engine Displacement 2.4L:

2.4 Liters (2384 cc)

Engine Cylinders 2.4L:

Inline 4-Cylinder

Engine Valvetrain 2.4L:

DOHC (Double Overhead Camshaft) - 16 Valve

Engine Horsepower 2.4L:

Approx. 150 hp @ 5600 rpm (standard) / 170 hp @ 6000 rpm (LD9 Twin Cam)

Engine Torque 2.4L:

Approx. 155 lb-ft @ 4400 rpm (standard) / 163 lb-ft @ 4800 rpm (LD9 Twin Cam)

🔧 Transmission

Standard Transmission

Manual Transmission:

Getrag F23 5-Speed Manual

Optional Transmission

Automatic Transmission:

GM 4T40-E 4-Speed Automatic

Features

Automatic Transmission Features:

Electronically controlled, overdrive

📐 Dimensions

Exterior

Wheelbase:

101.3 inches (2573 mm)

Length:

Approx. 173.9 inches (4417 mm)

Width:

Approx. 67.5 inches (1715 mm)

Height:

Approx. 53.3 inches (1354 mm) Coupe / 54.0 inches (1372 mm) Sedan

Weights

Curb Weight Est:

Approx. 2700-2900 lbs (1225-1315 kg), varies by model/trim/engine

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Likely 3-star (1999 model year data may vary)

NHTSA Front Impact Passenger:

Likely 3-star (1999 model year data may vary)

IIHS Small Overlap Front:

Not Tested (as IIHS testing protocols were different in 1999)

Active Features

Optional Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags (SRS)

Seat Belts:

Front: Pretensioner with Load Limiter, Rear: 3-point

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with cassette player; optional CD player

Speaker Configuration:

Typically 4 speakers

Driver Assistance

Cruise Control:

Optional

Connectivity

Connectivity Features:

Limited to basic power accessories; no integrated Bluetooth or advanced connectivity

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months (with synthetic oil)

Oil Change Interval Conventional:

3,000 - 5,000 miles (5,000 - 8,000 km) or 3-6 months (with conventional oil)

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection

Spark Plug Replacement:

Approx. 100,000 miles for Platinum/Iridium plugs (e.g., AC Delco Rapidfire) or 30,000 miles for standard copper plugs

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km)

Fluid Specifications

Engine Oil Spec 2.2L:

SAE 5W-30 (API Service SG or SH) - Check owner's manual for exact specification

Engine Oil Capacity 2.2L:

Approx. 4.5 US quarts (4.3 liters) with filter change

Automatic Transmission Fluid Type:

Dexron III (or equivalent)

Automatic Transmission Fluid Capacity:

Approx. 4.5 US quarts (4.3 liters) for pan drop and fill, ~8.5 US quarts (8.0 liters) for complete refill

Coolant Type:

GM P/N 12346290 (Blue/Green) or equivalent silicate-free long-life coolant

Brake Fluid Type:

DOT 3

Known Issues

Common Issue Intake Manifold Gaskets:

Leaking intake manifold gaskets (especially on the 2.2L LD9 engine) leading to vacuum leaks and rough idle.

Common Issue Water Pump:

Premature water pump failure, often indicated by coolant leaks from the weep hole.

Common Issue Coil Packs:

Failure of ignition coil packs leading to misfires and Check Engine Light (CEL).

Common Issue Cv Axles:

Wear and tear on CV joints, resulting in clicking noises during turns.

Common Issue Automatic Transmission Slipping:

4T40-E transmission can experience slipping or delayed engagement, often related to fluid degradation or solenoid issues.

📚 Vehicle History

Brand Heritage

Parent Company:

General Motors (GM)

Model Evolution

Generation Info:

This 1999 model is part of the third generation (1995-2005) of the Chevrolet Cavalier, based on the J-Body platform.

Production

Manufacturing Location:

Lordstown, Ohio, USA

Production Years:

1982-2005 (for Cavalier model line)

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Cavalier has historically been a high-volume seller for GM, known for its affordability rather than critical acclaim in awards.

Ratings

Fuel Economy Est Mpg Highway:

Typically in the high 20s to low 30s MPG on the highway for the 2.2L engine.