Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete Overhaul and Repair (e.g., cylinder head, pistons, crankshaft)
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Engine Control System:
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EFI system, ignition timing, sensor diagnostics (e.g., TPS, MAP, O2 sensors)
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Fuel System:
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Fuel pump, injectors, fuel filter, pressure regulator
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Cooling System:
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Radiator, water pump, thermostat, coolant flow, fan control
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Exhaust System:
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Catalytic converter, mufflers, exhaust manifold, emissions controls
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Automatic Transmission:
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ATF, torque converter, valve body, internal components, troubleshooting
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Manual Transmission:
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Clutch system, gearbox disassembly and assembly, fluid specifications
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Drivetrain:
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CV joints, drive axles, differential (if applicable)
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Front Suspension:
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MacPherson struts, control arms, ball joints, bushings, alignment procedures
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Rear Suspension:
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Trailing arm, coil springs, shock absorbers, alignment
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Steering System:
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Power steering pump, rack and pinion, tie rod ends, steering column
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Brake System Front:
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Disc brake pads, rotors, calipers, hydraulic lines
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Brake System Rear:
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Drum or disc brake components (depending on trim), parking brake
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Anti Lock Brake System ABS:
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ABS control module, wheel speed sensors, hydraulic modulator (if equipped)
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Wheels Tires:
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Tire pressure, rotation, wheel balancing, lug nut torque specifications
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Body Structural:
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Frame, body panels, door mechanisms, glass replacement
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Interior Trim:
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Dashboard removal, seat repair, upholstery
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Lighting System:
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Headlights, taillights, interior lighting, bulb replacement
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Instrument Panel:
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Gauges, warning lights, indicator function
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Wiper Washer System:
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Wiper motor, linkage, washer fluid reservoir and pump
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Power Windows Locks:
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Window regulators, power lock actuators, switches
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Audio System:
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Radio, speaker replacement, antenna
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Air Conditioning System:
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Refrigerant, compressor, evaporator, condenser, controls, charging procedures
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Heater System:
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Heater core, blower motor, control flaps
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Wiring Diagrams:
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Comprehensive electrical schematics for all systems
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Troubleshooting Guides:
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Step-by-step diagnostic flowcharts for common and specific issues
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Procedures Included
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Basic Maintenance:
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Oil changes, fluid checks, filter replacements, spark plug replacement
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Component Removal Installation:
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Detailed instructions for removing and reinstalling major and minor components
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Engine Rebuild:
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Complete engine disassembly, inspection, and reassembly procedures
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Transmission Overhaul:
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Step-by-step guidance for rebuilding automatic and manual transmissions
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Brake System Service:
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Pad/shoe replacement, rotor/drum resurfacing or replacement, bleeding procedures
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Suspension Alignment:
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Correction procedures for camber, caster, and toe
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Electrical Diagnostics:
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Troubleshooting wiring faults, sensor issues, module testing
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HVAC System Repair:
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Leak detection, component replacement, refrigerant servicing
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Body Panel Replacement:
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Procedures for replacing doors, fenders, hoods, bumpers
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Technical Depth
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Depth:
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Comprehensive (from basic maintenance to complete component rebuilds and advanced diagnostics)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 6 months (synthetic oil recommended)
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Air Filter Replacement:
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Every 15,000 - 30,000 miles, or as needed based on driving conditions
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Spark Plug Replacement:
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Approx. 100,000 miles (Iridium type recommended for 1ZZ-FE)
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Coolant Replacement:
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Every 30,000 miles or 2 years (Toyota Super Long Life Coolant recommended)
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Fluid Specifications
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Engine Oil Viscosity:
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SAE 5W-30 (API Certified)
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Engine Oil Capacity:
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4.5 US quarts (4.3 Liters) with filter change
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Automatic Transmission Fluid:
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Dexron III/Mercon ATF or equivalent
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Automatic Transmission Fluid Capacity:
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3.8 US quarts (3.6 Liters) for drain and fill
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Manual Transmission Fluid Type:
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API GL-4, SAE 75W-90
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Power Steering Fluid:
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GM Power Steering Fluid or Dexron III ATF
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Brake Fluid:
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DOT 3
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Known Issues
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Engine:
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Excessive oil consumption (potential piston ring issue), occasional rough idle
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Transmission:
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Automatic transmission harsh shifting or delayed engagement
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Suspension:
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Worn strut mounts, ball joints, and tie rod ends can lead to clunking noises and alignment issues
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Electrical:
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Faulty power window regulators, HVAC blower motor failures
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