1999 Chrysler/Dodge Ram Pickup 1500 Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Ram Pickup 1500 Year: 1999 Generation Generation Code: BR/BE (Second Generation) Codes Chassis Code: BR1500 👋 Introduction Market Position Market Segment: Full-size pickup...

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标签: 1999 300 Cars Chrysler Dodge Ram Pickup 1500 Truck

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Description

🏷️ Basic Information

Identification

Make:

Chrysler/Dodge

Model:

Ram Pickup 1500

Year:

Generation

Generation Code:

BR/BE (Second Generation)

Codes

Chassis Code:

BR1500

👋 Introduction

Market Position

Market Segment:

Full-size pickup truck, popular in the domestic market for work and personal use.

Competitive Analysis

Competitors:

Ford F-150, Chevrolet Silverado/GMC Sierra 1500.

Key Features

Vehicle Attributes:

Known for its robust construction, powerful engine options, and versatile towing/hauling capabilities.

Manual Value Proposition

Benefits To Owner:

Empowers owners with the knowledge to perform extensive repairs and maintenance, saving on labor costs and ensuring proper vehicle upkeep.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair, maintenance, rebuild, refurbishment, and restoration

Page Count

Estimated Page Count:

Likely exceeds 1000 pages (typical for full workshop manuals of this era)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, inspection, assembly, and rebuilding.

Engine Lubrication:

Oil pump, oil filter, oil passages, oil cooler (if equipped), lubrication schedules.

Engine Cooling:

Radiator, water pump, thermostat, hoses, coolant types, fan operation, system flushing.

Engine Control System:

PCM, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators, ignition system, fuel injection.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, lines.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, emissions components.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch master and slave cylinders (for manual transmission).

Manual Transmission:

Gearbox disassembly, inspection, repair, fluid types, linkage adjustment.

Automatic Transmission:

Transmission disassembly, inspection, repair, torque converter, valve body, fluid changes, electronic controls.

Front Axle:

IFS components, CV joints, differential housing, bearings, seals, axle shafts.

Rear Axle:

Differential housing, gears, bearings, seals, axle shafts, axle ratios.

Front Suspension:

Control arms, ball joints, tie rod ends, steering knuckles, springs, shock absorbers, sway bar.

Rear Suspension:

Leaf springs, U-bolts, shock absorbers, axle housing mounting.

Road Wheels And Tires:

Tire pressure recommendations, wheel torque specifications, tire rotation, balancing.

Brake System:

Front disc brakes (calipers, rotors, pads), rear drum brakes (shoes, drums, wheel cylinders), brake lines, fluid types.

Parking Brake:

Parking brake mechanism, cables, adjustment.

Brake Control System:

ABS (Anti-lock Braking System) components and diagnostics (if equipped).

Power Steering:

Power steering pump, steering gear/rack, hoses, fluid type, system bleeding.

Steering System:

Steering column, steering linkage, alignment specifications.

Seat Belts:

Seat belt retractors, buckles, anchoring points, inspection.

Airbag system components (SRS module, airbags, sensors, wiring), diagnostic procedures, safety precautions.

Body Locks And Security:

Door locks, latches, handles, key fobs, central locking system, alarm system (if equipped).

Glasses Windows Mirrors:

Windshield, side windows, rear window, power window regulators, mirrors (manual and power).

Roof:

Roof panel, headliner, sunroof components (if equipped).

Exterior And Interior Trim:

Bumpers, grille, fenders, quarter panels, door panels, dashboard components, trim pieces.

Instrument Panel:

Gauges, warning lights, speedometer, tachometer, fuel gauge, cluster removal and repair.

Seats:

Seat tracks, adjustments (manual and power), seat frame repairs.

Air Conditioner System:

Compressor, condenser, evaporator, expansion valve, refrigerant, charging, leak detection, climate control panel.

Wiring Diagrams:

Complete electrical schematics for all vehicle systems.

Starting And Charging:

Battery, starter motor, alternator, ignition switch, wiring.

Lighting System:

Headlights, taillights, turn signals, interior lights, bulb types, aiming procedures.

Driver Information System:

Onboard computer, message center, diagnostic trouble codes (DTCs).

Wiper Washer Horn:

Wiper motor, linkage, blades, washer pump, fluid reservoir, horn operation.

Body Control Module:

BCM functions, inputs, outputs, and diagnostics.

Lan System:

CAN (Controller Area Network) or other proprietary data bus systems, diagnostics.

Audio Visual Navigation Telephone:

Radio, speakers, antenna, navigation system (if equipped), hands-free phone system (if equipped).

Auto Cruise Control:

Cruise control system components, operation, and diagnostics.

Power Supply Ground Circuit Elements:

Battery terminals, main fuses, ground points, relays, circuit breakers.

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks, filter replacements, lubrication.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, DTC interpretation.

Repair:

Step-by-step instructions for component removal, installation, and adjustment.

Rebuilding:

Detailed procedures for rebuilding major components like engines, transmissions, and differentials.

Refurbishment:

Guidance on restoring worn or damaged parts and systems.

Restoration:

Comprehensive information for bringing a vehicle back to its original specifications.

Technical Depth

Depth Of Information:

Professional level, covering diagnostics, repair, and overhaul procedures as used by technicians.

📊 Manual Specifications

File Format

File Type:

Compatibility:

All versions of Windows, Mac, and Linux

Reader Requirement:

PDF Reader

Print Quality

Printability:

Printable, allowing users to create hard copies of sections or the entire manual.

Image Quality:

High Quality Photos, Illustrations, and Diagrams.

Binding Type

Binding Type:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.9L Magnum V6, 5.2L Magnum V8, 5.9L Magnum V8

Performance

Engine Displacement Examples:

3.9L (239 cu. in.), 5.2L (318 cu. in.), 5.9L (360 cu. in.)

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Engine Construction

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum (3.9L, 5.2L), Cast Iron (5.9L - early models, later might be aluminum)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based depending on specific engine/build date.

🔧 Transmission

Standard Transmission

Manual Option:

5-speed manual transmission (e.g., NV3500)

Optional Transmission

Automatic Option:

4-speed automatic transmission (e.g., 46RE, 47RE)

Features

Drivetrain Options:

2WD (Rear Wheel Drive), 4WD (Four Wheel Drive)

📐 Dimensions

Exterior

Wheelbase Options:

134.7 inches (standard cab), 154.7 inches (club cab/extended cab)

Bed Length Options:

6.5 feet (short bed), 8.0 feet (long bed)

Weights

Curb Weight Range:

Approx. 4,400 - 5,200 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Typically around 6,300 - 7,200 lbs (for 1500 series)

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Information not readily available in a standardized format for this specific year; generally considered robust for its era.

Active Features

Anti Lock Brakes:

Available ABS (Anti-lock Braking System)

Passive Features

Airbags:

Driver and Passenger Supplemental Restraint System (SRS) airbags.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player.

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Connectivity

Phone Integration:

Optional integrated hands-free phone system available on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).

Transmission Fluid Change:

Recommended every 30,000-60,000 miles for automatic transmissions (check manual).

Coolant Change:

Typically every 30,000-50,000 miles or 2-3 years.

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-30 or 10W-30 (check manual based on temperature range and engine).

Automatic Transmission Fluid:

ATF+3 or ATF+4 (Chrysler specification)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent ethylene glycol-based coolant.

Known Issues

Common Problems:

Radiator leaks, heater core issues, PCM failure, ball joint wear, steering component wear, transmission solenoid issues (automatic), exhaust manifold cracks (V8s).

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing durable and capable pickup trucks, with the Ram nameplate gaining significant popularity.

Model Evolution

Second Generation Ram:

The 1999 model is part of the second generation (BR/BE) of the Dodge Ram, introduced in 1994, which marked a significant redesign with a more aggressive, 'big rig' inspired styling.

Production

Manufacturing Location:

St. Louis, Missouri, USA; Saltillo, Mexico

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

While specific 'Truck of the Year' awards for the 1999 model year may vary, the Ram lineup consistently received praise for its design and capability during this generation.