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Chrysler Neon 1999 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Codes Platform: PL 👋 Introduction Market Position Segment: Compact Car Competitive Analysis Key Competitors 1999: Honda Civic, Toyota Corolla, Ford...
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Chrysler Neon 1999 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Year:
1999
Codes
Platform:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Competitive Analysis
Key Competitors 1999:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Design Philosophy:
Affordable, fuel-efficient, sporty styling with a focus on interior space and driver engagement.
Unique Selling Points:
Distinctive 'cab-forward' design, available in sedan and coupe body styles, nimble handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Audio System, Power Accessories, Powertrain Control Module (PCM), Body Control Module (BCM)
Body:
Exterior Body Panels, Interior Trim, HVAC System, Body Hardware, Seats
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Tune-ups
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Wiring Diagram Interpretation
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text (OCR'd)
Printable:
Yes, designed for printing individual sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A
Configuration:
Inline 4-Cylinder, SOHC
Displacement:
2.0 Liters (1996 cc)
Performance
Horsepower:
132 hp @ 6000 rpm
Torque:
124 lb-ft @ 4500 rpm
Fuel System
Induction:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Other Engines
Performance Engine:
Optional DOHC engine (e.g., found in Neon R/T models) with higher horsepower output.
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle
Optional
Type:
3-Speed Automatic Transaxle
Features
Clutch Type:
Hydraulically Actuated, Dry Single Plate
Automatic Transmission Fluid:
ATF+4 (Chrysler Mopar Specification)
📐 Dimensions
Exterior
Length Sedan:
174.6 inches
Width:
67.1 inches
Height:
54.4 inches
Wheelbase:
104.4 inches
Cargo
Trunk Volume Sedan:
13.0 cubic feet
Weights
Curb Weight Manual:
~2,700 lbs
Gross Vehicle Weight Rating:
~3,750 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
★★★★ (4 Stars)
NHTSA Front Passenger Side Impact:
★★★★ (4 Stars)
Active Features
Brakes Front:
Ventilated Disc
Brakes Rear:
Drum
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Front 3-point pretensioner seat belts, Rear 3-point seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player (optional).
Speakers:
Typically 4 or 6 speaker systems.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Gauges:
Analog gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) with synthetic blend oil.
Engine Air Filter Replacement:
Every 30,000 miles.
Spark Plug Replacement:
Every 100,000 miles (long-life platinum plugs).
Transmission Fluid Change:
Every 60,000 miles (automatic), Manual: Check as needed.
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ; SAE 5W-30 (preferred) or 10W-30.
Coolant Type:
Chrysler P/N 05010526AA (Orange) OAT (Organic Acid Technology) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Engine Oil Sludge:
Potential for oil sludge buildup if oil changes are neglected or incorrect oil is used.
Suspension Wear:
Common wear on ball joints, tie rod ends, and bushings due to the vehicle's sporty nature.
Power Window Motors:
Occasional failure of power window regulators and motors.
Exhaust Manifold Cracks:
Some early models experienced cracks in the exhaust manifold.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation
Model Evolution
First Generation:
1995-2000
Facelift Year:
1998 (minor styling updates)
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years:
1995-2006 (across generations)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1995.
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