🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

1999

Chassis Code:

NS

Platform:

Chrysler NS Platform

👋 Introduction

Vehicle Segment:

Minivan

Key Competitors 1999:

Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Trans Sport, Buick GL8

Voyager Strengths 1999:

Spacious interior, flexible seating configurations, powerful V6 engine options, comfortable ride.

Body Styles:

Standard Wheelbase, Long Wheelbase

Seating Capacity:

Available in 7-seater and 8-seater configurations.

📋 Manual Details

General Coverage:

Comprehensive factory service and repair information.

Specific Systems:

Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, manual transmission, automatic transmission, driveline, brakes, steering, suspension, body, electrical systems, HVAC, restraints, diagnostic procedures.

Estimated Pages:

1500+

Type:

Factory Repair Manual / Service Manual

Language:

English

Format:

Printed

📖 Manual Coverage

Engine Mechanical:

Detailed overhaul procedures for engine components (pistons, rings, bearings, crankshaft, camshaft, valves, cylinder heads, etc.).

Engine Performance:

Diagnostic procedures, specifications, and troubleshooting for engine control systems, sensors, actuators, and emissions.

Fuel System:

Fuel pump diagnosis, fuel injectors, fuel pressure regulator, fuel lines, evaporative emissions (EVAP) system.

Ignition System:

Ignition coils, spark plugs, distributor (if applicable), crankshaft position sensor, camshaft position sensor.

Transmission:

Detailed overhaul and repair procedures for automatic transmission models (e.g., A604, A670), including clutch packs, valve body, torque converter, and electronic controls.

Brakes:

Disc brake overhaul (front and rear), drum brake service, hydraulic system diagnosis, ABS (Anti-lock Braking System) diagnosis and repair.

Steering Suspension:

Power steering system, steering gear, tie rods, ball joints, wheel bearings, struts, shock absorbers, springs, control arms.

Electrical Systems:

Wiring diagrams, component locations, fuse and relay information, power distribution, charging system, starting system, lighting, accessories, body control modules (BCM).

HVAC:

Air conditioning system diagnosis and repair, heater system, blower motor, climate control panel.

Restraint Systems:

Airbag system diagnosis, SRS (Supplemental Restraint System) components, seat belt service.

Maintenance Procedures:

Oil change, filter replacement, spark plug replacement, belt inspection and replacement, fluid checks and changes.

Troubleshooting:

Systematic diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues.

Repair Procedures:

Step-by-step instructions for component removal, installation, overhaul, and adjustment.

Diagnostic Procedures:

On-board diagnostics (OBD-II) scan tool usage, diagnostic trouble codes (DTCs), sensor data interpretation.

Specification Data:

Torque specifications for critical fasteners, engine clearances, fluid capacities, pressure readings.

Depth:

Complete factory-level repair and diagnostic information suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

Digital Format Availability:

N/A (Printed Manual)

Paper Quality:

Durable, high-quality paper stock suitable for workshop environments.

Binding:

Professional binding (e.g., perfect binding, spiral binding for lay-flat use).

⚙️ Engine Specifications

Engine Code:

EGA

Engine Type:

3.0L SOHC V6

Displacement:

2977 cc (181.7 cu in)

Bore X Stroke:

87.5 mm x 83.0 mm (3.44 in x 3.27 in)

Compression Ratio:

9.0:1

Horsepower:

150 hp @ 5000 rpm

Torque:

170 lb-ft @ 3600 rpm

Engine Code:

L4

Engine Type:

2.4L DOHC I4 (V6 replacement)

Displacement:

2429 cc (148.2 cu in)

Horsepower:

150 hp @ 5200 rpm

Torque:

170 lb-ft @ 4000 rpm

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Fuel Tank Capacity:

18.0 gallons (68 L)

🔧 Transmission

Transmission Type:

4-speed Automatic Transaxle

Transmission Model:

Chrysler A604 (later A670 models)

Transmission Type:

N/A (Only Automatic Available for Voyager)

Traction Control:

Available Traction Control System (TCS)

Fluid Type:

ATF+4 (Automatic Transmission Fluid)

Fluid Capacity:

Approximately 7.5 quarts (7.1 L) for A604/A670

📐 Dimensions

Length Standard Wheelbase:

191.7 inches (4869 mm)

Length Long Wheelbase:

201.7 inches (5123 mm)

Width:

72.0 inches (1829 mm)

Height:

67.7 inches (1720 mm)

Wheelbase Standard:

112.1 inches (2847 mm)

Wheelbase Long:

119.2 inches (3028 mm)

Ground Clearance:

Approx. 5.5 inches (140 mm)

Cargo Volume Behind 3Rd Seat Std Wb:

Approx. 22.3 cu ft (0.63 cu m)

Cargo Volume Behind 3Rd Seat Long Wb:

Approx. 38.2 cu ft (1.08 cu m)

Curb Weight Min:

Approx. 3,850 lbs (1746 kg)

Curb Weight Max:

Approx. 4,200 lbs (1905 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5,700 lbs (2585 kg)

Towing Capacity:

Up to 3,800 lbs (1724 kg) with optional towing package

🛡️ Safety Features

NHTSA Driver Front Impact:

Four Stars (1999 Model Year)

NHTSA Passenger Front Impact:

Four Stars (1999 Model Year)

IIHS Side Impact:

Acceptable (Varies by year/specific test)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Airbags:

Driver and passenger front airbags, optional side airbags.

Seat Belts:

Three-point seat belts with pretensioners for front occupants, LATCH child seat anchor system.

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player and optional CD player. Available premium audio systems.

Climate Control:

Manual climate control with A/C and heater. Optional automatic climate control on higher trims.

Cruise Control:

Standard cruise control.

Diagnostic Port:

OBD-II diagnostic connector (located under the dashboard, driver's side).

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on driving conditions and oil type used (consult manual for specifics).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km).

Spark Plug Replacement:

Every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (e.g., copper vs. platinum/iridium).

Coolant Flush:

Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.

Engine Oil Specification:

SAE 5W-30 (API Certified)

Coolant Specification:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (usually a 50/50 mix of antifreeze and distilled water).

Brake Fluid Specification:

DOT 3

Automatic Transmission Issues:

Common issues include hard shifts, slipping, delayed engagement, and solenoid failures (especially on earlier A604 transmissions). Often related to fluid degradation or internal wear.

Power Steering Pump:

Leaking power steering pumps and hoses are common.

Rear Suspension:

Sagging rear springs or worn shocks/struts due to vehicle weight and age.

Power Window Motors:

Failure of power window motors and regulators.

Heater Core Leaks:

Heater core leaks, often leading to coolant smell inside the cabin and fogged windows.

📚 Vehicle History

Chrysler Minivan Legacy:

Chrysler pioneered the modern minivan segment with the introduction of the Dodge Caravan and Plymouth Voyager in 1984, setting benchmarks for utility and family transport.

Ns Platform Generation:

The 1996-2000 NS platform represented the third generation of Chrysler minivans, featuring a significant redesign including a more aerodynamic profile, improved safety, and updated powertrains.

Voyager Naming:

The 'Voyager' nameplate was primarily used for export markets (Europe, Australia) and for Chrysler-branded versions in North America, distinguishing it from the Dodge Caravan and Plymouth Voyager.

Production Years:

Chrysler Voyager: 1988-2003 (North America), 1988-2007 (Europe/Other Markets). Specifically, the 1999 model year falls within the third generation (NS platform).

Assembly Locations:

Windsor, Ontario, Canada; Saint Louis, Missouri, USA.

🏆 Awards & Recognition

Car And Driver 10Best Minivans:

Chrysler minivans (including Voyager) were frequent recipients of '10Best' lists from publications like Car and Driver during the 1990s, recognizing their innovation and practicality.