Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle
Engine Control System Details:
Diagnostic procedures, sensor testing (e.g., MAP, TPS, O2), actuator control, ECU identification, emission control strategies.
Electrical System Details:
Detailed wiring diagrams for all circuits, component location, troubleshooting flowcharts for common electrical faults, power distribution, lighting systems, starter and charging systems.
Chassis Body Details:
Body panel removal/installation, door and window adjustment, interior trim removal, chassis component inspection, rust prevention and repair.
Fuel System Details:
Fuel pump testing, fuel injector cleaning and replacement, fuel pressure regulation, fuel filter replacement, fuel tank diagnostics.
Restraint System Details:
Airbag system diagnostics, seatbelt operation and replacement, SRS (Supplemental Restraint System) troubleshooting.
Cooling System Details:
Radiator testing and repair, thermostat replacement, water pump inspection, fan operation, coolant hose replacement, heater core troubleshooting.
Procedures Included:
Disassembly, reassembly, repair, servicing, maintenance, refurbishment, renovation, mending, fixing, troubleshooting, diagnostic procedures, component replacement, fluid changes, electrical system diagnostics, wiring harness repair
Brake System Procedures:
Brake pad and disc replacement, caliper overhaul, brake fluid flush and bleed, ABS component testing and replacement, parking brake adjustment.
Suspension Procedures:
Shock absorber and strut replacement, spring replacement, control arm bush replacement, wheel bearing replacement, suspension alignment specifications.
Steering System Procedures:
Power steering pump and rack inspection/repair, steering column adjustment, tie rod end replacement, wheel alignment.
Periodic Lubrication:
Lubrication points for suspension, steering, and other moving parts, recommended lubricant types and intervals.
Troubleshooting Methodology:
Systematic approach to diagnosing common and complex vehicle issues, symptom-based diagnostics, fault code interpretation.
Technical Depth:
Comprehensive: from basic maintenance to in-depth repair and diagnostics
Engine Rebuild Depth:
Includes information on cylinder head removal/installation, piston and connecting rod servicing, crankshaft inspection and bearing replacement, valve train adjustments.
Diagnostic Tools Mention:
Mentions use of diagnostic tools for engine management systems and ABS diagnostics.
Primary Engine:
Citroen EW7J4 (1.8L 16V)
Horsepower:
Approximately 110-115 hp (depending on specific variant)
Torque:
Approximately 155-160 Nm (depending on specific variant)
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Codes:
EW7J4, LFY (1.8i 8V), RFY (2.0i 16V), RGX (2.0i Turbo)
Engine Variants Covered:
1.4L, 1.6L, 1.8L, 2.0L (including petrol and diesel variants like XU7JP, TU3JP, XU7J4, XU10J2, DW8, DW10)
Oil Change Interval Petrol:
Every 15,000 km or 1 year (whichever comes first)
Oil Change Interval Diesel:
Every 10,000-15,000 km or 1 year (whichever comes first)
Timing Belt Replacement:
Typically every 90,000-120,000 km or 5-6 years (refer to specific engine manual section)
Engine Oil Grade:
API SL/CF, ACEA A3/B3 or A3/B4, viscosity SAE 5W-40 or 10W-40 (depending on climate and specific engine)
Coolant Type:
Antifreeze/coolant with anti-corrosion additives (e.g., G11 or G12 equivalent, typically blue or pink)
Power Steering Fluid Type:
LHM (Citroen's hydraulic mineral oil) or specific PSF type for later models
Gearbox Oil Capacity Manual:
Approximately 2.0-2.2 liters
Engine Oil Capacity 1 8L:
Approximately 4.0-4.5 liters
Coolant Capacity:
Approximately 5.5-6.0 liters
Known Issues:
Rear suspension beam (torsion bar) wear, electrical gremlins, potential issues with automatic transmission (AL4), catalytic converter failure, exhaust system corrosion.
Spark Plug Type Petrol:
NGK BKR6E (1.8L 16V), Champion RC10PYP4 (1.6L)
Oil Filter Part Number Example:
Mann-Filter W 910/3, Mahle OC 51