Daewoo Nubira 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Nubira Year: 1999 👋 Introduction Market Position Vehicle Segment: Compact to mid-size family car, competing in a crowded segment known for value and...

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标签: 1999 Car Daewoo Nubira

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Nubira

Year:

👋 Introduction

Market Position

Vehicle Segment:

Compact to mid-size family car, competing in a crowded segment known for value and practicality.

Competitive Analysis

Key Competitors:

Hyundai Elantra, Kia Sephia/Spectra, Chevrolet Cavalier, Ford Escort, Nissan Sentra, Toyota Corolla.

Key Features

Value Proposition:

Offered a competitive price point with a decent level of features for its class, appealing to budget-conscious buyers.

Design Philosophy:

European-influenced styling (developed with Lotus Engineering), aiming for a more sophisticated appearance than some contemporaries.

📋 Manual Details

Coverage Areas

All Service Repair:

Comprehensive repair and maintenance for all vehicle systems.

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive service manuals).

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system.

Engine Management:

Fuel injection system, ignition system, emission control systems (EGR, EVAP), sensors, actuators, ECU diagnosis and programming.

Transmission Manual:

Clutch system, gearbox overhaul, gear selection mechanisms, linkages, service procedures.

Transmission Automatic:

Automatic transmission overhaul, torque converter, valve body, hydraulic circuits, electronic control unit (if applicable).

Drivetrain:

Front-wheel drive (FWD) components, drive shafts, CV joints, differential (if applicable).

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, steering column, linkages, hydraulic pump, fluid specifications.

Brakes:

Brake system components (discs, pads, calipers, drums, shoes), hydraulic lines, ABS system (if equipped), parking brake.

Electrical System:

Battery, starting system, charging system (alternator), lighting system, horn, wipers, power windows, central locking.

Body And Chassis:

Body panel removal and installation, door mechanisms, interior trim, chassis components, rust prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant charging, evaporator, condenser, blower motor.

Safety Systems:

Airbag system (SRS) components, seat belt mechanisms, troubleshooting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, starting problems, and component failures.

Component Removal Installation:

Step-by-step instructions for removing and reinstalling major components such as engines, transmissions, suspension parts, and body panels.

Diagnostic Troubleshooting:

Detailed guides for identifying and resolving mechanical and electrical issues using diagnostic charts and symptom-based troubleshooting.

Specifications Torque Values:

Precise torque specifications for all critical fasteners and bolts.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, aiding in electrical fault diagnosis.

Technical Depth

Depth Of Coverage:

In-depth coverage from basic preventative maintenance to complete engine and transmission overhauls, including advanced diagnostics.

Detail Level:

Detailed step-by-step repair procedures with accompanying illustrations and diagrams.

Diagnostic Charts:

Inclusion of diagnostic flowcharts for efficient problem identification.

Special Tools:

Identification and usage instructions for any specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution scans for clear text and diagrams, suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Yes, the PDF is typically text-searchable for quick navigation to specific topics.

⚙️ Engine Specifications

Primary Engine

Engine Code:

T20SED (likely for the 1.6L variant)

Engine Type:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Displacement:

1.6 Liters (1598 cc)

Bore X Stroke:

Typically around 79.0 mm x 81.5 mm (specifics may vary by sub-model).

Performance

Horsepower:

Approximately 105-110 PS (Pferdestärke) / 103-108 hp at 6000 rpm (for the 1.6L engine).

Torque:

Approximately 145-150 Nm / 107-111 lb-ft at 4000 rpm (for the 1.6L engine).

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI).

Fuel Type:

Unleaded Gasoline (Petrol).

Engine Management

Ignition System:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on exact configuration.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission.

Optional

Transmission Type:

4-speed Automatic Transmission (likely optional).

Features

Clutch Type:

Hydraulically actuated single dry plate clutch.

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback.

Length:

Sedan: Approx. 4480 mm; Hatchback: Approx. 4270 mm.

Width:

Approx. 1700 mm.

Height:

Approx. 1430 mm.

Wheelbase:

Approx. 2600 mm.

Weights

Curb Weight:

Approx. 1150-1250 kg (depending on body style and transmission).

🛡️ Safety Features

Ratings

Crash Test Results:

Specific official ratings for the 1999 model may be limited; generally considered adequate for its era but not class-leading.

Active Features

Anti-lock Braking System (ABS) likely available as an option or on higher trim levels.

Passive Features

Airbags:

Driver and passenger front airbags standard or optional.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants, three-point rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM radio with cassette player, optional CD player. Basic speaker setup.

Driver Assistance

Cruise Control:

Likely available on higher trim levels.

Connectivity

Power Features:

Power windows, power door locks, and power mirrors typically available on mid to higher trims.

🔧 Maintenance

Service Intervals

Engine Oil Filter Change:

Every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, whichever comes first.

Engine Coolant Change:

Every 30,000-45,000 miles (48,000-72,000 km) or 2-3 years.

Timing Belt Replacement:

Crucial service item: Recommended replacement every 60,000-90,000 miles (96,000-144,000 km) or 4-5 years. Failure can cause catastrophic engine damage (interference engine).

Fluid Specifications

Engine Oil:

API SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity and temperature recommendations).

Coolant:

Ethylene glycol based coolant (conventional green or extended-life OAT/HOAT, consult manual for specific type), typically a 50/50 mix with distilled water.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron III or equivalent ATF (Automatic Transmission Fluid).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron II or III ATF.

Known Issues

Engine Mounts:

Wear and tear leading to vibrations and harshness.

Suspension Bushings:

Premature wear leading to knocking noises and poor handling.

Ignition Coils Spark Plug Wires:

Can fail, leading to misfires and rough running.

Cooling System Leaks:

Radiator, hose, and water pump leaks can be common due to age.

Exhaust System Corrosion:

Rust and corrosion can affect mufflers and pipes.

📚 Vehicle History

Brand Heritage

Daewoo Motors:

Daewoo Motors was a South Korean automobile manufacturer founded in 1983, later becoming part of General Motors.

Model Evolution

Nubira Generation:

This represents the first generation of the Daewoo Nubira, launched in 1997 as a replacement for the Daewoo Nexia.

Production

Manufacturing Locations:

Primarily manufactured in South Korea by Daewoo. It was also produced under license or rebadged in other markets.

🏆 Awards & Recognition

Recognitions

Awards And Ratings:

No significant widely recognized awards or top-tier ratings are commonly associated with the 1999 Daewoo Nubira. Its market appeal was primarily based on price and practicality.