Daewoo Tico 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1999 Codes Chassis Code: T100 👋 Introduction Market Position Segment: Subcompact City Car / Microcar Target Audience: Budget-conscious buyers, first-time car...

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标签: 1999 Car Daewoo Tico

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact City Car / Microcar

Target Audience:

Budget-conscious buyers, first-time car owners, urban commuters.

Competitive Analysis

Key Competitors:

Suzuki Alto, Kia Pride/Avella, Hyundai Atos/Santro, Ford Ka, Fiat Cinquecento.

Key Features

Distinctive Features:

Compact size, fuel efficiency, affordability, surprisingly spacious interior for its class, maneuverability in urban environments.

📋 Manual Details

Coverage Areas

Markets Covered:

Global (primarily Europe, Asia, and specific export markets)

Model Variants Covered:

All Daewoo Tico models, engines, trim levels, and transmission types produced for the 1999 model year.

Page Count

Estimated Page Count:

Approx. 500-700 (typical for a comprehensive workshop manual)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, emission control systems.

Transmission:

Manual and automatic transmission service, repair, clutch system, driveline, axles, differential.

Brakes:

Hydraulic brake system, parking brake, ABS (if equipped), brake component replacement, bleeding procedures.

Electrical:

Complete wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power windows, central locking, fuses, relays.

Suspension Steering:

Front and rear suspension components, shock absorbers, springs, steering rack, power steering system (if equipped), wheel alignment.

Body Chassis:

Body panel removal and installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis components, corrosion protection.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and top-offs, belt and hose inspection/replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.

Repair:

Detailed step-by-step repair procedures for all major and minor mechanical and electrical components.

Diagnostics:

Diagnostic codes (OBD-I/OBD-II if applicable), sensor testing, ECU diagnostics.

Engine Rebuild:

Includes piston ring replacement, bearing clearance checks, valve seat grinding, gasket replacement, cylinder head reconditioning.

Bodywork Repair:

Information on straightening minor dents, replacing body panels, door hinge adjustment, glass sealing.

Technical Depth

Depth:

Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Tools Required:

Basic hand tools, multimeter, specialized engine timing tools, fuel pressure gauge, brake bleeding kit. Diagnostic codes read manually or with basic OBD-I scanners on some models.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text, printable pages.

Print Quality

Print Readability:

Optimized for clear printing of text, diagrams, and schematics.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F8CV (common variant)

Displacement:

796 cc

Cylinders:

Valvetrain:

SOHC (Single Overhead Camshaft), 12 valves

Block Material:

Cast Iron

Head Material:

Aluminum Alloy

Performance

Horsepower:

Approx. 48-52 PS (35-38 kW) @ 6000-6500 RPM (depending on market and exact tune)

Torque:

Approx. 63-68 Nm (46-50 lb-ft) @ 3500-4500 RPM

Fuel System

Induction:

Early models: Carburetor (e.g., Mikuni), Later models: Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Petrol)

Engine Management

ECU Type:

ECU controlled by various manufacturers depending on region (e.g., Delco, Bosch).

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

3-speed Automatic Transmission (less common)

Features

Clutch:

Dry single plate clutch (for manual transmission)

Gear Ratios:

Specific ratios available within the manual's technical data.

Transmission Fluid

Manual Fluid Spec:

API GL-4, SAE 75W-90 or 80W-90 gear oil (manual transmission).

Automatic Fluid Spec:

Dexron III or equivalent (for automatic transmission).

📐 Dimensions

Exterior

Length:

Approx. 3330 mm (131.1 in)

Width:

Approx. 1495 mm (58.9 in)

Height:

Approx. 1410 mm (55.5 in)

Wheelbase:

Approx. 2340 mm (92.1 in)

Weights

Curb Weight:

Approx. 700-750 kg (1543-1653 lbs)

Gross Vehicle Weight:

Approx. 1100-1200 kg (2425-2646 lbs)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited official crash test data available for this model, generally reflects safety standards of its era and segment.

Active Features

Optional on some models/markets.

Traction Control:

Not typically equipped.

Passive Features

Airbags:

Driver airbag standard on most models; passenger airbag optional/unavailable depending on market.

Seatbelts:

3-point front seatbelts, 2-point rear seatbelts (typical configuration).

Body Structure:

Designed with crumple zones for its class and era.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, often with a single CD player or cassette deck as an option.

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Parking Sensors:

Rarely factory-equipped.

Connectivity

Bluetooth:

Not available.

Dashboard Features

Instrument Cluster:

Basic analog gauges for speedometer, tachometer (optional), fuel level, engine temperature. Warning lights for oil pressure, battery, brakes, etc.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000-20,000 km (9,000-12,000 miles).

Spark Plug Replacement:

Every 20,000-30,000 km (12,000-18,000 miles), depending on type.

Timing Belt Replacement:

Every 60,000-100,000 km (36,000-60,000 miles) or 4-5 years. Crucial to avoid catastrophic engine damage.

Fluid Specifications

Engine Oil Spec:

API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).

Engine Oil Capacity:

Approx. 3.0 - 3.5 liters (3.2 - 3.7 US quarts) with filter change.

Coolant Type:

Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.

Brake Fluid Spec:

DOT 3 or DOT 4.

Known Issues

Common Faults:

Corrosion (especially around wheel arches and sills), minor electrical gremlins, worn suspension bushings, carburetor issues (on older models), timing belt failure (if not replaced on schedule).

Preventative Maintenance:

Regular underbody rustproofing, diligent timing belt replacement, regular checks of all fluid levels.

📚 Vehicle History

Brand Heritage

Daewoo Context:

Daewoo Motor Company was a South Korean manufacturer that produced vehicles from 1983 to 2011. The Tico was a key model for the company in its early years.

Model Evolution

Original Design Basis:

The Daewoo Tico was based on the Suzuki Alto (second generation, HA11S/HA12S/HA21S).

Production Period:

1991 - 2001 (globally, with variations in end dates per market)

Production

Manufacturing Locations:

South Korea, Poland (Daewoo-FSO), Romania (Daewoo Oltenia), Vietnam, Uzbekistan.

🏆 Awards & Recognition

Recognitions

Awards Received:

While specific awards are not widely documented, the Tico was recognized for its affordability and utility in its target markets.

Ratings

Consumer Satisfaction:

Mixed, reflecting its budget positioning. High marks for economy, lower for refinement and long-term durability compared to premium brands.