1999 DODGE Neon Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Codes Platform: PL (Chrysler Neon Platform) Chassis Code: DN (Dodge Neon) 👋 Introduction Market Position Target Audience: Automotive repair shops,...

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标签: 1999 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform:

PL (Chrysler Neon Platform)

Chassis Code:

DN (Dodge Neon)

👋 Introduction

Market Position

Target Audience:

Automotive repair shops, dealerships, and experienced DIY mechanics.

Value Proposition:

Provides the same in-depth technical information used by authorized service centers, enabling professional-level repairs.

Competitive Analysis

Advantage Over Owner Manual:

Goes far beyond basic operation and owner-level maintenance, offering detailed repair procedures and diagnostic trees.

Key Features

Illustrations:

Detailed diagrams, exploded views, and schematics to clarify complex procedures.

Troubleshooting Charts:

Systematic approach to diagnosing problems based on symptoms.

Specifications:

Comprehensive list of all torque values, clearances, fluid types, and capacities.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair and service procedures for the entire vehicle.

Trim Levels Covered:

ES, SE, SLT, R/T

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for all engine variants.

Transmission:

Service and repair for both manual and automatic transmissions.

Brakes:

ABS and non-ABS brake system diagnostics, component replacement, and bleeding procedures.

Suspension And Steering:

Front and rear suspension component replacement, alignment specifications, power steering system service.

Electrical System:

Wiring diagrams, fuse box layouts, component testing, starter, alternator, battery service, lighting systems.

Body And Chassis:

Body panel repair, structural information, door and window mechanisms, weatherstripping, interior trim.

HVAC:

Air conditioning system diagnosis, refrigerant handling, heater core replacement, climate control unit service.

Fuel System:

Fuel pump, fuel injectors, fuel filter replacement, fuel tank service, evaporative emission control (EVAP).

Cooling System:

Radiator, water pump, thermostat, coolant types and capacities, cooling fan operation.

Exhaust System:

Exhaust manifold, catalytic converter, muffler replacement, hanger service.

Safety Systems:

Airbag system diagnostics and service, seat belt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations.

Diagnostic Procedures:

Step-by-step troubleshooting for common and uncommon issues, DTC interpretation.

Component Replacement:

Detailed instructions for replacing all major and minor vehicle components.

Rebuild Procedures:

Engine and transmission overhaul procedures, including torque specifications and clearances.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Wiring Diagrams:

Comprehensive and component-specific electrical schematics.

Technical Depth

Depth Of Coverage:

From basic maintenance to full engine and transmission rebuilds, suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality:

High-resolution digital reproduction of original dealership manual content.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type 1:

2.0L SOHC Inline-4 (SOHC)

Engine Code 1:

ECC / EDL

Displacement 1:

1996 cc (121.8 cu in)

Bore X Stroke 1:

87.5 mm x 83.0 mm (3.44 in x 3.27 in)

Compression Ratio 1:

9.3:1

Horsepower 1:

132 hp @ 5800 rpm

Torque 1:

130 lb-ft @ 4800 rpm

Fuel System 1:

Multi-port Electronic Fuel Injection (MPI)

Fuel Type 1:

Unleaded Regular Octane 87

Optional Engine

Engine Type 2:

2.0L DOHC Inline-4 (DOHC)

Engine Code 2:

ECA / EDB

Horsepower 2:

145 hp @ 6000 rpm

Torque 2:

135 lb-ft @ 5000 rpm

Performance

Engine Management System:

Chrysler Integrated Powertrain Control Module (IPCM)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Automatic Transmission Features:

Electronically controlled, lock-up torque converter.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil

Automatic Transmission Fluid:

ATF+4 (Chrysler MS-9224)

📐 Dimensions

Exterior

Length:

163.2 in (4145 mm)

Width:

66.9 in (1699 mm)

Height:

55.4 in (1407 mm)

Wheelbase:

104.0 in (2642 mm)

Weights

Curb Weight Approx:

2700 - 2900 lbs (1225 - 1315 kg)

Gross Vehicle Weight Rating Approx:

3650 lbs (1656 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★ (4 Star)

NHTSA Front Impact Passenger:

★★★★ (4 Star)

Active Features

ABS Availability:

Optional on most trims, standard on R/T.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

3-point front seat belts with pretensioners, 3-point rear seat belts.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player available on higher trims.

Speaker Configuration:

Standard 4-speaker system, optional premium 6-speaker system.

Driver Assistance

Cruise Control:

Standard on SLT and R/T, optional on SE.

Connectivity

Remote Keyless Entry:

Optional on SE and SLT, standard on R/T.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic blend recommended).

Engine Coolant Change Interval:

Every 100,000 miles or 10 years, then every 50,000 miles or 5 years thereafter.

Transmission Fluid Change Interval Auto:

Every 60,000 miles or 4 years.

Spark Plug Replacement Interval:

Every 100,000 miles (platinum or iridium type).

Fluid Specifications

Engine Oil Specification:

API SN or newer, SAE 5W-30 (or SAE 5W-20 in very cold climates).

Coolant Specification:

Chrysler OAT (Organic Acid Technology) 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3.

Power Steering Fluid:

Chrysler Mopar Power Steering Fluid or equivalent.

Known Issues

Common Issue Head Gasket:

Premature head gasket failure, particularly on earlier models, often due to coolant leaks.

Common Issue Engine Mounts:

Worn or broken engine mounts leading to vibration and noise.

Common Issue Rear Main Seal:

Oil leaks from the rear main crankshaft seal.

Common Issue Transmission Shifting:

Automatic transmission shifting problems or delayed engagement.

Common Issue Window Regulators:

Power window regulators failing, causing windows to not operate.

📚 Vehicle History

Brand Heritage

Dodge Brand Focus:

Known for performance-oriented vehicles, muscular styling, and accessible pricing.

Model Evolution

Second Generation Intro:

The 1999 model year introduced the second generation of the Dodge Neon, featuring a significant redesign.

Second Generation Redesign:

Body style updates included revised front and rear fascias, a longer wheelbase, and a more aerodynamic profile.

Production

Manufacturing Locations:

Belvidere, Illinois, USA