Engine Mechanical:
Detailed coverage of all gasoline and diesel engines including disassembly, inspection, assembly, and specifications.
Engine Performance:
Diagnosis and repair of performance issues, including fuel delivery, ignition, and emissions control.
Transmission Manual:
Service and repair for NV3500, NV4500 (manual) transmissions.
Transmission Automatic:
Service and repair for 46RE, 47RE (automatic) transmissions.
Drivetrain:
Coverage of 2WD and 4WD systems, transfer cases (NV235, NV241), axles, and driveshafts.
Suspension Steering:
Front and rear suspension systems, steering components, alignment procedures, and troubleshooting.
Brakes:
Hydraulic brake systems (front discs, rear drums/discs depending on model), ABS diagnostics and repair.
Electrical Lighting:
Complete wiring diagrams, lighting systems, fuses, relays, and component testing.
Body Interior:
Body panel repair, door mechanisms, interior trim, seat adjustments, and HVAC system.
Cooling Heating Ac:
Radiator, cooling fan, water pump, heater core, AC system diagnostics and service.
Fuel System:
Fuel pump, injectors, lines, tank, and evaporative emissions control system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipe replacement.
Diagnostic Troubleshooting:
Systematic diagnostic procedures, fault code interpretation (OBD-II), and common problem solutions.
Chassis Components:
Frame inspection and repair, suspension bushings, ball joints, tie rod ends.
Preventative Maintenance:
Routine checks, fluid changes, filter replacements, and lubrication schedules.
Component Replacement:
Step-by-step instructions for replacing common wear items and major components.
Rebuilds Overhauls:
Detailed procedures for engine and transmission rebuilds.
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all vehicle systems.
Torque Specifications:
Comprehensive list of torque specifications for all critical fasteners.
Depth:
Expert level, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic fluid checks to complete engine overhauls.
Troubleshooting Charts:
Includes detailed troubleshooting charts and flowcharts for diagnosing common and complex issues.
Engine 1500 Base:
5.2L (318 cu in) Magnum V8 (P52)
Engine 1500 Optional:
5.9L (360 cu in) Magnum V8 (P360)
Engine 2500 3500 Base:
5.9L (360 cu in) Magnum V8 (P360)
Engine Diesel Optional:
5.9L (359 cu in) Cummins Turbo Diesel I6 (6BT)
5.2L V8 Horsepower:
230 hp @ 4400 rpm
5.2L V8 Torque:
300 lb-ft @ 3200 rpm
5.9L V8 Horsepower:
245 hp @ 4000 rpm
5.9L V8 Torque:
335 lb-ft @ 3200 rpm
5.9L Cummins Horsepower:
215 hp @ 2500 rpm
5.9L Cummins Torque:
420 lb-ft @ 1600 rpm
Gasoline Injection:
Sequential Multi-Port Fuel Injection (MPI)
Diesel Injection:
Bosch VE rotary injection pump
Coolant Type:
Ethylene Glycol (50/50 mix with distilled water), Mopar OAT recommended for diesel.
Gasoline Ignition:
Distributorless Ignition System (DIS) with coil-on-plug for 5.2L, distributor with coil for 5.9L.
1500 Standard:
4-speed Automatic (42RE)
2500 Standard:
4-speed Automatic (46RE)
1500 Optional:
5-speed Manual (NV3500)
2500 3500 Optional Manual:
5-speed Manual (NV4500)
2500 3500 Optional Automatic Diesel:
4-speed Automatic (47RE) for diesel models.
Automatic Fluid Type:
ATF+3 (Chrysler specification)
Manual Fluid Type Nv3500:
MS-9224 (90W GL-3 or GL-4)
Manual Fluid Type Nv4500:
MS-9224 (90W GL-3 or GL-4) - Check specific manual for synthetic recommendations.
NHTSA Driver Side Impact:
Not directly rated for this era, but generally robust construction.
IIHS Crash Test:
Not specifically rated by IIHS in comprehensive categories for this model year.
ABS:
Anti-lock Braking System (ABS) - Standard on most models, optional on some early configurations.
Airbags:
Driver and passenger airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
Gasoline Oil Change:
Every 3,000 miles or 3 months (severe duty) / 6,000 miles or 6 months (normal duty).
Diesel Oil Change:
Every 3,000 miles or 3 months (severe duty) / 6,000 miles or 6 months (normal duty) - Diesel specific oil required.
Service Intervals Filters
Air Filter:
Inspect every 15,000 miles, replace as needed.
Fuel Filter Gas:
Replace every 30,000 miles.
Fuel Filter Diesel:
Replace every 15,000 miles.
Engine Oil Gas:
API SJ, SAE 10W-30 or 10W-40 (5.2L/5.9L Magnum).
Engine Oil Diesel:
API CF-4/CG-4, SAE 15W-40 Diesel Engine Oil (Cummins).
Coolant Capacity:
Approx. 14-16 quarts (V8 gasoline) / 20-22 quarts (Cummins Diesel).
Common Problems:
Radiator leaks, EGR valve issues (diesel), rear main seal leaks, transmission solenoid failures, heater core leaks, exhaust manifold cracks (diesel).
Dodge Trucks:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate signifying strength and utility.
Third Generation:
The 1999 model is part of the second generation of Dodge Ram trucks (1994-2001), which introduced a significantly redesigned, more aerodynamic exterior and improved interior comfort.
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA.
