Systems Covered:
Engine mechanical, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Clutch, Manual transmission, Automatic transmission (if applicable to RHD variants), Transfer case, Drive shafts, Axles, Suspension (front and rear), Steering system, Brake system (front and rear), Electrical system (including lighting, instrumentation, accessories), Body and chassis, HVAC system, Restraints systems (airbags/seatbelts), Diagnostic procedures, Emission control systems
Engine Mechanical Details:
Engine assembly, cylinder head, block, pistons, rings, crankshaft, camshaft, timing, valve train, lubrication, cooling, fuel, ignition, emissions.
Transmission And Drivetrain:
Manual and automatic transmission, transfer case (if applicable to 4x4), drive shafts, U-joints, axles, differentials.
Suspension And Steering:
Front and rear suspension components (leaf springs, shocks, control arms, sway bars), steering box, tie rods, power steering system.
Brake System:
Front and rear brakes (discs/drums), ABS components, hydraulic lines, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, instruments, gauges, switches, relays, fuses, wiring harnesses, body control modules (if applicable).
Body And Chassis:
Body panels, doors, windows, interior trim, seats, HVAC system, bumpers, frame (unibody structure).
Procedures Included:
Routine maintenance, Scheduled maintenance, Troubleshooting guides, Component removal and installation, Repair procedures, Overhaul procedures, Diagnostic flowcharts, Torque specifications, Electrical wiring diagrams, Lubrication charts, Component testing, Adjustment procedures, Bodywork repair, Suspension alignment
Engine Repair Procedures:
Engine rebuilding, component replacement, troubleshooting engine performance issues, timing belt/chain adjustment, fuel injector testing.
Transmission Repair Procedures:
Transmission fluid changes, clutch replacement, transmission overhaul, torque converter service, axle seal replacement.
Suspension And Steering Procedures:
Alignment specifications, shock absorber replacement, steering linkage repair, power steering fluid flushing, bushing replacement.
Brake System Procedures:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake fluid bleeding, caliper/wheel cylinder repair, ABS diagnostic troubleshooting.
Electrical System Procedures:
Wiring diagrams for all circuits, component testing, diagnostic procedures for electrical faults, fuse/relay identification and testing, alternator/starter replacement.
Body And Chassis Procedures:
Door panel removal, window regulator repair, HVAC blower motor replacement, body panel alignment, rust repair techniques.
Technical Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, advanced electrical diagnostics, and structural repairs.
Oil Change Interval:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 6 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for conventional plugs, potentially longer for platinum or iridium.
Coolant Flush:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Engine Oil Type:
SAE 10W-30 or 10W-40 (API SJ or higher). Check owner's manual for specific recommendations.
Coolant Type:
Chrysler specification (e.g., HOAT - Hybrid Organic Acid Technology) green or orange coolant. Do not mix coolant types.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF+3 or ATF+4 (Chrysler specification)
Known Issues:
Common issues include: radiator leaks, head gasket failures (especially in early 4.0L), oil filter housing leaks, transfer case chain stretch (4x4 models), rear main seal leaks, worn leaf spring bushings, power steering pump whine, and dashboard crack/disintegration due to UV exposure. The 4.0L engine is generally robust but requires proper maintenance.