Jeep Cherokee XJ 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1999 Codes Chassis Code: XJ Vin Code: 1J4FJC8X 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY enthusiasts, independent...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

Vin Code:

1J4FJC8X

👋 Introduction

Market Position

Segment:

Compact SUV

Target Audience:

DIY enthusiasts, independent repair shops, and Jeep owners seeking in-depth technical knowledge.

Competitive Analysis

Competitors 1999:

Toyota RAV4, Honda CR-V, Ford Explorer, Chevrolet Blazer

Key Features Of Vehicle

Off Road Capability:

Renowned for its robust four-wheel-drive systems and off-road prowess, a signature Jeep trait.

Durability:

Known for its rugged construction and long-term durability, making it a popular choice for off-roading and daily use.

Practicality:

Compact yet surprisingly spacious interior with good cargo capacity for its class.

Manual Value Proposition

Owner Empowerment:

Enables owners to perform a wide range of maintenance and repairs themselves, saving money and ensuring quality.

Diagnostic Tool:

Provides the necessary technical data to effectively diagnose and troubleshoot a wide array of issues.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Drivetrain:

Suspension:

Brakes:

Electrical System:

Body And Frame:

Interior:

HVAC:

Body Control Modules:

Diagnostics:

Wiring Diagrams:

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Comprehensive coverage of engine, transmission, transfer case, and axles.

Chassis:

Detailed information on suspension, steering, braking systems, and wheels.

Electrical:

In-depth electrical schematics, component testing, and troubleshooting for all circuits.

Body:

Coverage for interior and exterior body components, including doors, windows, and trim.

Comfort And Convenience:

Includes HVAC, power accessories, and interior systems.

Procedures Included

Scheduled Maintenance:

Detailed schedules for oil changes, filter replacements, fluid checks, and other preventive maintenance.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex issues.

Repair And Rebuild:

Step-by-step instructions for component removal, repair, installation, and adjustment.

Diagnostic Trouble Codes:

Explanation and interpretation of diagnostic trouble codes (DTCs) and their associated causes.

Specifications And Tolerances:

Essential technical specifications, torque values, clearances, and alignment data.

Technical Depth

Depth Level:

Comprehensive: Covers routine maintenance to major overhaul and diagnostics.

Diagnostic Capability:

Advanced diagnostic procedures, including using scan tools and interpreting sensor data.

Repair Detail:

Detailed step-by-step instructions with diagrams and illustrations for most repair procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

AMC 242 (4.0L OHV Inline-6)

Displacement 1:

3960 cc (242 cu in)

Bore X Stroke 1:

3.875 in x 3.58 in (98.4 mm x 91 mm)

Compression Ratio 1:

8.8:1

Horsepower 1:

182 hp @ 4700 rpm

Torque 1:

220 lb-ft @ 3000 rpm

Fuel Delivery 1:

Electronic Fuel Injection (MPI)

Engine Management 1:

Distributorless Ignition System (DIS) with OBD-II diagnostics

Optional Engine

Engine Code 2:

AMC 2.5L OHV Inline-4

Displacement 2:

2469 cc (151 cu in)

Horsepower 2:

125 hp @ 4600 rpm

Torque 2:

150 lb-ft @ 2400 rpm

Performance

0 60 Mph 4.0L:

Approx. 8.5 - 9.5 seconds

Fuel System

Fuel Type:

Unleaded Gasoline (87 Octane Minimum Recommended)

Fuel Tank Capacity:

20 gallons (75.7 L)

🔧 Transmission

Standard

Transmission Type 1:

4-Speed Automatic (42RE)

Optional

Transmission Type 2:

5-Speed Manual (AX-15, NV3550)

Features

Transfer Case:

Selec-Trac (Part-Time 4WD) or Command-Trac (Full-Time 4WD) with low range

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+3 (or equivalent Dexron-III/Mercon)

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or GL-3/GL-4 rated gear oil, 75W-90)

Fluid Capacities

Automatic Transmission Capacity:

Approx. 9.5 quarts (9.0 L) for rebuild, 5.5 quarts (5.2 L) for fluid change

📐 Dimensions

Exterior

Length:

173.4 inches (4404 mm)

Width:

70.4 inches (1788 mm)

Height:

64.4 inches (1636 mm)

Wheelbase:

101.4 inches (2576 mm)

Ground Clearance:

Approx. 7.0 - 8.0 inches (178 - 203 mm) depending on configuration

Interior

Passenger Volume:

Approx. 93.0 cu ft (2.63 m³)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 33.5 cu ft (0.95 m³)

Cargo Volume With Rear Seat Folded:

Approx. 69.0 cu ft (1.95 m³)

Weights

Curb Weight:

Approx. 3,400 - 3,800 lbs (1542 - 1724 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 4,700 - 5,100 lbs (2132 - 2313 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not explicitly rated for 1999, but generally considered safe for its era.

IIHS Frontal Offset:

Good (for 1999-2001 models in early tests, later years may vary).

Active Features

Available on some models/trims, standard on higher trims.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Front and rear seatbelts, shoulder belts for front occupants.

Rollover Protection:

Built with a strong unibody structure for its class, but rollovers can still be a risk for SUVs.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration varied by trim (e.g., 4 or 6 speakers).

User Interface:

Basic analog gauges and switchgear, typical for its era.

Driver Assistance

Cruise Control:

Available on most trims.

Anti Lock Braking System:

Optional on lower trims, standard on higher trims.

Connectivity

Connectivity Features:

Limited by era; primarily analog connections for audio, no modern Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions. Consult manual for specific recommendations.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions.

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Transmission Fluid Change:

Automatic: 40,000 - 60,000 miles (64,000 - 96,000 km). Manual: 60,000 - 100,000 miles (96,000 - 160,000 km).

Fluid Specifications

Engine Oil Type 4.0L:

API SJ or higher, SAE 10W-30 recommended by Jeep (though 10W-40 is often preferred in warmer climates for the 4.0L).

Engine Oil Capacity 4.0L:

5 quarts (4.7 L) with filter change

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (Green) or equivalent (50/50 mix with distilled water)

Power Steering Fluid:

Mopar Power Steering Fluid or Dexron-III/Mercon

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Heater core leaks (common in older XJs).

Common Issue 2:

Cracked cylinder head (especially early models of the 4.0L, though less common by 1999).

Common Issue 3:

Leaf spring sag/breakage (due to age and load).

Common Issue 4:

Premature wear of ball joints and tie rod ends.

Common Issue 5:

Rust issues, particularly on rocker panels, floor pans, and tailgate.

Common Issue 6:

Coolant leaks from radiator, hoses, or water pump.

Common Issue 7:

Chrysler minivan brake master cylinder upgrade (popular modification for improved braking).

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep, a brand synonymous with off-road capability, has a military heritage dating back to World War II.

Model Evolution

Xj Introduction:

The Cherokee XJ, introduced in 1984, revolutionized the SUV market as one of the first compact SUVs and the first to feature a unibody construction.

Xj Generations:

The XJ model range spanned from 1984 to 2001, with the 1999 model representing a refined version of the second generation.

1999 Updates:

1999 saw minor updates, often including revised interior trim and potential minor powertrain refinements. The 4.0L inline-six remained a dominant engine option.

Production

Manufacturing Location:

USA (Toledo, Ohio)

Production Years:

1984 - 2001

🏆 Awards & Recognition

Recognitions

Motor Trend SUV Of The Year:

While not specifically for the 1999 model, the XJ platform was influential and received accolades for its design and capability.

Ratings

Owner Satisfaction:

Consistently ranks high in owner satisfaction surveys for its reliability and capability, especially the 4.0L models.

Certifications

Emissions Compliance:

Meets all federal emissions standards for 1999, supported by OBD-II diagnostics.