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1999 Mercedes G-Class (W463) Service and Repair Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Mercedes-Benz Model: G-Class Model Code: W463 Year: 1999 👋 Introduction Market Position Market Position: The G-Class is positioned as a premium, robust, and highly capable...
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类型: Car
厂商:
Mercedes
斯库: 459868
标签: 1999 Car Cars G Class Mercedes W463
1999 Mercedes G-Class (W463) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
G-Class
Model Code:
W463
Year:
1999
👋 Introduction
Market Position
Market Position:
The G-Class is positioned as a premium, robust, and highly capable off-road vehicle with a significant luxury component.
Competitive Analysis
Competitive Analysis:
Competes with other luxury SUVs known for off-road prowess and durability, though its design is often considered more utilitarian and classic.
Key Features
Key Features:
Body-on-frame construction, three locking differentials, legendary off-road capability, robust powertrain options, luxurious interior appointments.
📋 Manual Details
Coverage Areas
Manual Title:
1999 Mercedes G-Class (W463) Service and Repair Manual
Comprehensive Coverage:
All models and all repairs A-Z
Information Source:
Factory Service Manual used by dealership technicians
Page Count
Page Count Estimate:
Varies significantly by specific model/engine but typically thousands of pages for a complete factory set.
Manual Type
Manual Type:
Service and Repair Manual
Document Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
Digital Features:
Searchable text, zoomable images, printable pages
Compatibility
Operating System Compatibility:
Windows Vista (32/64), XP, ME, 98, NT, 2000, and Mac compatible.
Requirements
Software Requirements:
Adobe PDF Reader and WinZip (free online).
📖 Manual Coverage
Systems Covered
Engine:
Complete service, diagnosis, and repair for all engine variants
Control System:
Engine control, transmission control, chassis control systems
Mechanical:
All mechanical components and assemblies
Fuel Service Specifications:
Fuel system diagnosis, repair, and specifications
Emission Control:
Emission control systems diagnosis and repair
Intake Exhaust Cooling:
Cooling system, intake manifold, exhaust system service and repair
Lube:
Lubrication system specifications and service
Ignition Starting Charging:
Ignition system, starting system, charging system diagnosis and repair
Auto Transmission Clutch:
Automatic transmission and clutch service, diagnosis, and repair
Manual Transmission:
Manual transmission service, diagnosis, and repair
Transfer Propeller Shaft:
Transfer case, propeller shaft service and repair
Drive Shaft:
Drive shaft service and repair
Differential:
Differential diagnosis, service, and repair
Axle Suspension:
Front and rear axle, suspension system service and repair
Tire Wheel:
Tire and wheel specifications, service, and alignment
Brake Control:
Brake control systems, ABS, ESP diagnosis and repair
Brake:
Complete brake system service, repair, and specifications
Parking Brake:
Parking brake system diagnosis and repair
Steering Column:
Steering column and components service and repair
Power Steering:
Power steering system diagnosis and repair
Air Condition:
Air conditioning system service, diagnosis, and repair
Suppl Restraint System:
Supplemental Restraint System (SRS), airbag system service and safety precautions
Seat Belt:
Seat belt system diagnosis and repair
Engine Immobilizer:
Engine immobilizer system diagnosis and repair
Cruise Control:
Cruise control system diagnosis and repair
Wiper Washer:
Wiper and washer system service and repair
Door Lock:
Door lock and central locking system service and repair
Meter Audio Visual:
Instrument cluster, audio, and visual systems service and repair
Horn:
Horn system service and repair
Windshield Glass Mirror:
Windshield, glass, and mirror service and replacement
Instrument Panel:
Instrument panel and dashboard service and repair
Seat:
Seat systems service and repair
Engine Hood Door:
Hood, doors, and body panel service and adjustment
Exterior Interior:
Exterior trim, interior trim, and body components service
Electrical:
Comprehensive automotive electrical system diagnosis, repair, and schematics
Multiplex Can Communication:
Multiplex communication systems and CAN bus diagnosis
Body And Frame:
Bodywork, frame, doors, glass, exterior and interior trim, seals, etc.
Diagnostic Tools Required:
Information will guide the use of factory diagnostic tools (e.g., Star Diagnosis system) or general automotive scan tools where applicable.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostic Procedures:
Step-by-step troubleshooting guides for all systems
Repair Procedures:
Detailed instructions for component removal, installation, and adjustment
Technical Specifications:
Torque values, clearances, fluid types and capacities, electrical values
Wiring Schematics:
Complete and detailed wiring diagrams for all vehicle systems
Illustrations:
Numerous diagrams, illustrations, and exploded views to guide repair procedures.
Technical Depth
Technical Depth:
Factory level detail, suitable for professional technicians and advanced DIY enthusiasts.
Repair Scope:
From basic fluid checks and replacements to complex engine rebuilds, transmission overhauls, and intricate electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for clear printing of text and diagrams
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format - Print on Demand)
⚙️ Engine Specifications
Primary Engine
Engine Variants 1999:
Likely candidates include the M112 (4.3L V8), M111 (2.8L Inline-6), and diesel variants like the OM602 (2.9L Inline-5 Diesel) or OM606 (3.0L Inline-6 Diesel). Specific engine depends on market and model trim.
Performance
Typical Horsepower Range:
Approximately 170 hp (diesel) to 215 hp (V8) for the 1999 model year, depending on engine.
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI) for gasoline engines, likely Bosch or similar.
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed automatic transmission (e.g., 722.6 series) was standard or widely available on many G-Class models in 1999.
Optional
Transmission Type Optional:
A 5-speed manual transmission may have been available on certain engine configurations or base models, particularly diesel variants.
Features
Transmission Features:
Selectable locking differentials, low-range transfer case.
📐 Dimensions
Exterior
Exterior Dimensions General:
The W463 G-Class is characterized by its boxy, utilitarian design. Specific lengths and widths vary by body style (e.g., short wheelbase, long wheelbase wagon).
Weights
Curb Weight General:
Curb weights typically range from approximately 4,500 lbs to over 5,000 lbs, depending on engine and equipment.
🛡️ Safety Features
Ratings
Safety Ratings General:
Specific NHTSA or Euro NCAP ratings for the 1999 model may be limited. Known for robust construction but older safety standards.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), Traction Control (ETS - Electronic Traction System on some models).
Passive Features
Passive Safety Features:
Front airbags, reinforced chassis, crumple zones.
💡 Technology Features
Infotainment
Infotainment Features 1999:
Basic radio/cassette or CD player, often with optional premium sound system. Navigation systems were not common on this model year.
Driver Assistance
Driver Assistance Features 1999:
Primarily ABS and optional traction control (ETS). Modern driver assistance systems were not prevalent.
Connectivity
Connectivity Features 1999:
Limited to basic vehicle systems. No integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Approximately 7,500 to 10,000 miles or 12-18 months, depending on driving conditions and specific engine oil used.
Fluid Specifications
Engine Oil Specification:
Likely specifications include MB 229.1, 229.3, or 229.5 for gasoline engines. Diesel engines may have different MB specifications. Common viscosity grades include 0W-40, 5W-40, 5W-50.
Coolant Specification:
Typically Mercedes-Benz specification 325.0 or 326.0 (antifreeze/coolant, blue or green).
Transmission Fluid Automatic:
MB 236.10 or 236.12 (e.g., Pentosin ATF 1 or equivalent).
Known Issues
Common Issues General:
Varying by engine and mileage, but can include: differential lock actuator issues, HVAC blower motor resistor failure, aging electrical connectors, potential for rust in certain areas, interior trim wear.
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Mercedes-Benz has a long history of producing rugged, reliable, and luxurious vehicles, particularly off-road capable ones.
Model Evolution
W463 Evolution Context:
The W463 generation, introduced in 1990, represented a significant step towards luxury and on-road comfort compared to its utilitarian predecessors (W460/W461), while retaining core off-road capabilities.
Production
Production Location General:
G-Class vehicles are primarily manufactured in Graz, Austria, by Magna Steyr under contract for Mercedes-Benz.
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