Mercedes SLK 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Year: 1999 Codes Chassis Code: R170 Engine Codes: M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets) 👋 Introduction Market...

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标签: 1999 Car Cars Mercedes Misc SLK

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Codes:

M111.947 (SLK 230 Kompressor), M111.973 (SLK 200 Kompressor - some markets)

👋 Introduction

Market Position

Vehicle Segment:

Compact Luxury Sports Roadster

Target Audience:

Enthusiasts and owners seeking to maintain or repair their SLK

Competitive Analysis

Competitors:

BMW Z3, Porsche Boxster, Audi TT (later in the generation)

Key Features

Unique Selling Point:

Vario-Roof (retractable hardtop) for coupe-like security and convertible freedom

Design Philosophy:

Compact, agile sports car with Mercedes-Benz engineering and build quality

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (likely PDF)

Completeness:

Complete Official Factory Service Information

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel injection (ME 2.0/2.1), ignition system, emission control

Engine Management:

Engine control unit (ECU) diagnosis and testing, sensor and actuator function, diagnostic trouble codes (DTCs)

Transmission Manual:

Service and repair procedures for manual transmissions (if applicable for the specific model variant covered by the manual)

Transmission Automatic:

Service and repair procedures for automatic transmissions (e.g., 722.6 NAG1 five-speed automatic)

Drivetrain:

Clutch, drive shafts, rear axle, differential

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications

Steering:

Power steering system, steering rack, steering column, tie rods

Brakes:

Front and rear brake systems, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake pad and rotor replacement, brake fluid specifications and bleeding procedures

Electrical System:

Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors

Body Structure:

Body panel removal and installation, chassis repair, corrosion protection

Body Exterior:

Bumpers, fenders, hood, trunk lid, doors, mirrors, convertible top mechanism (Vario-Roof)

Body Interior:

Dashboard, seats, door panels, headliner, carpeting, climate control system (HVAC), interior trim

Convertible Top:

Vario-Roof hydraulic and electrical system operation, diagnosis, and repair

HVAC:

Air conditioning system, heater core, blower motor, controls, refrigerant R134a specifications

Safety Systems:

Airbag system (SRS), seatbelt operation and diagnosis

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures for A, B, and C services

Engine Repair:

Engine overhaul, gasket replacement, timing chain inspection and service

Transmission Repair:

Transmission fluid and filter changes, internal component repair, torque converter replacement

Brake Service:

Brake pad and rotor replacement, caliper service, brake line replacement, ABS component testing

Suspension Service:

Shock absorber replacement, spring replacement, control arm bushing replacement, wheel bearing service

Electrical Diagnostics:

Troubleshooting common electrical faults, component testing, wiring harness repair

Convertible Top Repair:

Hydraulic cylinder leaks, pump replacement, sensor troubleshooting, linkage adjustments

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common symptoms and fault codes

Fluid And Lubricant Recommendations:

Specific Mercedes-Benz approved fluid types and specifications for engine oil, transmission fluid, brake fluid, coolant, etc.

Torque Specifications:

Essential torque values for critical fasteners across all systems

Technical Depth

Depth:

Comprehensive from basic maintenance to complex component overhauls and diagnostics

Diagnostics:

Advanced diagnostic procedures using specialized tools (e.g., STAR Diagnosis concepts) and symptom-based troubleshooting

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems

📊 Manual Specifications

File Format

File Type:

Digital Download (PDF recommended)

Searchability:

Likely searchable text within the PDF for quick information retrieval

Printability:

Printable in its entirety or specific sections as needed

Resolution:

High-resolution for clear readability of diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, Supercharged (Kompressor)

Engine Code:

M111.947

Displacement:

2.3 Liters (2295 cc)

Bore X Stroke:

89.9 mm x 92.4 mm

Compression Ratio:

8.3:1

Horsepower:

192 hp @ 5300 rpm

Torque:

200 lb-ft (273 Nm) @ 2500-4200 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (Bosch Motronic ME 2.0/2.1)

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher)

Engine Features

Supercharger:

Roots-type supercharger with intercooler

Engine Management:

Electronic engine control with diagnostic capabilities

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (Getrag 260/5 - specific code may vary)

Optional

Transmission Type:

5-speed Automatic Transmission (NAG1 / 722.6)

Features

Automatic Transmission Features:

Electronic control, multiple driving modes (e.g., Comfort, Sport)

Fluid Specifications

Manual Transmission Fluid:

MB 235.10 or similar specified gear oil (check manual for exact MB part number)

Automatic Transmission Fluid:

MB 236.10 or MB 236.12 (Dexron III/Mercon compatible fluid - check manual for exact specification and MB part number)

📐 Dimensions

Exterior

Length:

157.3 in (4000 mm)

Width:

68.2 in (1732 mm)

Height:

50.1 in (1273 mm)

Wheelbase:

82.5 in (2096 mm)

Weights

Curb Weight:

Approx. 2900 - 3100 lbs (1315 - 1406 kg) depending on equipment

Gross Vehicle Weight Rating:

Approx. 3700 lbs (1680 kg)

Cargo

Trunk Volume:

Approx. 5.2 cu ft (147 liters) with Vario-Roof up

Wheels Tires

Wheel Bolt Pattern:

5 x 112 mm

Front Tire Size:

205/55 R16 (standard), 225/40 R17 (optional)

Rear Tire Size:

225/50 R16 (standard), 245/40 R17 (optional)

🛡️ Safety Features

Ratings

NHTSA Ratings:

N/A for 1999 model year in this specific format, but designed to meet contemporary safety standards.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Program (ESP)

Passive Features

Airbags:

Driver and passenger front airbags, side airbags (standard or optional depending on market/trim)

Rollover Protection:

Integrated roll-over protection bars behind the seats

Seatbelts:

Pre-tensioning front seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, optional Bose sound system.

Navigation:

Optional factory navigation system (Becker Traffic Pro).

Driver Assistance

Traction Control:

Traction control system (ASR).

Connectivity

Bluetooth:

Not typically factory-equipped; aftermarket solutions available.

Climate Control

HVAC System:

Manual or optional automatic climate control (ACC) with dust filter.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (check specific model year recommendations)

Major Service A:

Scheduled at approx. 10,000 miles (16,000 km) - includes oil and filter change, checks.

Major Service B:

Scheduled at approx. 20,000 miles (32,000 km) - includes A service plus cabin filter, brake inspection, etc.

Major Service C:

Scheduled at approx. 30,000 miles (48,000 km) - includes B service plus spark plugs, drive belts, etc.

Fluid Specifications

Engine Oil Specification:

MB 229.1 or MB 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-40)

Engine Oil Capacity:

Approx. 5.8 US quarts (5.5 liters) with filter change

Coolant Specification:

MB 325.0 (Glycol-based antifreeze/summer coolant) mixed with distilled water

Coolant Capacity:

Approx. 7.4 US quarts (7.0 liters)

Brake Fluid Specification:

DOT 4 (MB 331.0)

Known Issues

Varnished O-Rings:

Known issue with O-rings in the intake manifold or oil cooler seals degrading, leading to oil leaks or vacuum leaks.

Vario Roof Actuators:

Hydraulic leaks from Vario-Roof cylinders or pump failure, leading to the top not operating correctly.

Mass Air Flow Sensor:

Potential for MAF sensor failure leading to rough idle or poor performance.

Rust On Fender Lips:

Some models can develop rust on the rear fender lips due to road debris and salt exposure.

Window Regulator Failure:

Instances of window regulator failure or binding.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mercedes-Benz, a long-standing German automotive manufacturer renowned for luxury and engineering.

Model Evolution

Introduction Year:

The R170 SLK generation debuted in 1996.

Generation:

The 1999 model falls within the first generation (R170) of the SLK.

Facelift:

The R170 received a significant facelift for the 2000 model year, so the 1999 is a pre-facelift model.

Production

Manufacturing Location:

Bremen, Germany

🏆 Awards & Recognition

Recognitions

Safety Award:

Awarded 'Most Improved Safety' by Consumers Digest in 1999.

Design Award:

Recognized for its distinctive styling and Vario-Roof innovation.