Opel Frontera 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Frontera Year: 1999 Codes Chassis Code Family: Opel Frontera A (Series II) Production Platform: Isuzu Rodeo/Wizard (GM Theta Platform) 👋 Introduction Market Position...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Frontera

Year:

Codes

Chassis Code Family:

Opel Frontera A (Series II)

Production Platform:

Isuzu Rodeo/Wizard (GM Theta Platform)

👋 Introduction

Market Position

Segment:

Compact SUV/Off-Roader

Key Selling Points:

Rugged capability, Isuzu-derived platform, affordable entry into off-roading

Competitive Analysis

Key Competitors:

Jeep Cherokee (XJ), Land Rover Discovery, Mitsubishi Pajero, Nissan Terrano II

Key Features

Vehicle Type:

Body-on-frame SUV

Drivetrain Availability:

Rear-wheel drive (RWD) and selectable 4-wheel drive (4WD)

📋 Manual Details

Coverage Areas

Primary Market:

Europe (with potential for global variants)

Trim Levels Covered:

All 1999 Frontera trim levels

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain (4WD system)

Chassis:

Suspension, Steering, Brakes, Wheels & Tires

Electrical:

Ignition, Charging, Starting, Lighting, Instrumentation, Body Control Modules, Audio Systems, HVAC Controls

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems

HVAC:

Heating, Ventilation, and Air Conditioning

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair:

Component removal, disassembly, reassembly, and installation

Diagnostics:

Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs)

Adjustments:

Wheel alignment, brake adjustments, idle speed settings

Technical Depth

Depth:

Comprehensive (from basic checks to complete engine and transmission overhauls)

📊 Manual Specifications

File Format

Searchability:

Fully searchable text

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine Gas

Engine Code:

C20NE (early models), X22SE (later models)

Displacement Cc:

1998 (for C20NE), 2198 (for X22SE)

Configuration:

Inline-4 Cylinder

Valvetrain:

SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Horsepower Ps:

~115 PS (for X22SE)

Torque Nm:

~185 Nm (for X22SE)

Primary Engine Diesel

Engine Code:

X25DT

Displacement Cc:

Configuration:

Inline-4 Cylinder Turbocharged Diesel

Valvetrain:

OHC (Overhead Camshaft)

Fuel Delivery:

Indirect Injection (IDI) with Turbocharger

Horsepower Ps:

~115 PS

Torque Nm:

~250 Nm

Performance

0 To 100 Kmh Sec:

~12.5 (depending on engine and transmission)

Fuel System

Gasoline Type:

Unleaded Petrol (RON 95 recommended)

Diesel Type:

Diesel Fuel

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission

Features

4Wd System:

Part-time, selectable 4WD with low-range transfer case

Fluid Specification Manual

Fluid Type:

API GL-4 SAE 75W-90 (Manual Transmission)

Fluid Specification Automatic

Fluid Type:

Dexron III (Automatic Transmission)

📐 Dimensions

Exterior

Body Styles:

3-door (SWB - Short Wheelbase), 5-door (LWB - Long Wheelbase)

Length Mm 5 Door:

Width Mm:

Height Mm:

Wheelbase Mm 5 Door:

Wheelbase Mm 3 Door:

Weights

Curb Weight Kg:

1600 - 1800 (depending on configuration)

Gross Vehicle Weight Rating Kg:

2350 - 2500 (approx.)

Cargo

Cargo Volume Liters 5 Door Seats Up:

540 (approx.)

Cargo Volume Liters 5 Door Seats Down:

1840 (approx.)

🛡️ Safety Features

Ratings

Crash Test Results:

Euro NCAP results for this era are limited; likely comparable to contemporary body-on-frame SUVs.

Active Features

Brakes Front:

Ventilated Disc Brakes

Brakes Rear:

Drum Brakes (some later models may have discs)

Optional (Anti-lock Braking System)

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional on some models

Seatbelts:

3-point seatbelts with pre-tensioners (front)

💡 Technology Features

Infotainment

Head Unit:

Factory fitted radio/cassette player or CD player

Speakers:

Up to 6 speakers (depending on trim)

Driver Assistance

Traction Control:

Not typically available

Connectivity

Auxiliary Input:

Not typically available

Convenience Features

Cruise Control:

Optional on higher trims

Power Windows:

Standard on some trims, optional on others

Central Locking:

Standard on some trims, optional on others

🔧 Maintenance

Service Intervals Oil

Oil Change Interval Km:

15,000 km or 12 months (whichever comes first)

Service Intervals Filters

Air Filter Replacement Km:

30,000 km

Fuel Filter Replacement Km:

30,000 km (Petrol), 60,000 km (Diesel)

Service Intervals Coolant

Coolant Flush Km:

60,000 km or 24 months

Fluid Specifications

Engine Oil Specification:

API SJ or higher, ACEA A3/B3, viscosity 10W-40 or 15W-40

Engine Oil Capacity Liters:

~4.5 - 5.0 (depending on engine)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Dexron II or III

Known Issues

Common Problem 1:

Rusting (especially chassis, wheel arches, and fuel filler area)

Common Problem 2:

Water pump leaks

Common Problem 3:

Cylinder head gasket failures (particularly on certain petrol engines)

Common Problem 4:

Transfer case and differential issues due to off-road use

Common Problem 5:

Electrical gremlins (door locks, window regulators, sensors)

Common Part Numbers

Oil Filter Part Number Example:

GM/Opel P/N: 93182776 / ACDelco P/N: X1218E (or equivalent)

Air Filter Part Number Example:

GM/Opel P/N: 90379901 / ACDelco P/N: A2150C (or equivalent)

📚 Vehicle History

Brand Heritage

Opel History:

Opel, a German automaker with a long history dating back to 1862, known for reliable passenger cars and some successful commercial vehicles. Part of General Motors during this period.

Model Evolution

Frontera Generation:

Frontera A (1991-1998), Frontera B (1998-2004). This manual covers the initial phase of the Frontera B.

Series Ii Update:

The 1999 model represents the Series II update of the Frontera B, introducing revised styling, updated engines, and improved interior.

Production

Assembly Location:

Poland (GM Manufacturing Poland), also potentially other GM plants in Europe.

Production Years:

1991-2004 (Frontera A & B)

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Well-regarded for its off-road prowess for its class and price point at the time of release.

Ratings

Consumer Reports:

Varies by year and specific engine; often cited for durability of the chassis but potential for engine/electrical issues.