Target Audience:
Owners, mechanics, and parts suppliers who maintain, repair, or restore the Yamaha Virago XV535 (1999 model).
Value Proposition:
Provides definitive OEM part numbers and visual guidance, crucial for sourcing correct and compatible replacement parts, which are vital for authenticity and proper function.
Illustrations:
Illustrated with exploded parts diagrams for clear visualization of component relationships.
Part Number Listing:
Comprehensive listing of all OEM part numbers, essential for ordering and inventory.
Utility:
Indispensable tool for disassembly, repair, and reassembly processes.
Manual Scope:
Comprehensive parts catalog for the Yamaha Virago XV535 (1999 model year).
Estimated Page Count:
Refer to actual manual for exact page count (typically 200-400 pages for this type of manual).
Type:
Parts Manual / Parts Catalog
Format:
Illustrated, Exploded Parts Diagrams, Part Numbers Listed
Engine:
Carburetor, Intake, Ignition, Cooling, Exhaust, Engine Internals (Crankshaft, Pistons, Valves, etc.)
Transmission:
Clutch, Gearbox Internals, Shifting Mechanism, Drive Chain Assembly
Chassis:
Frame, Swingarm, Suspension (Front Forks, Rear Shock Absorber), Steering Components
Wheels And Brakes:
Wheels, Tires, Brake Calipers, Brake Discs, Master Cylinders, Brake Lines, Brake Pedals/Levers
Electrical:
Lighting System (Headlight, Taillight, Turn Signals), Ignition System Components, Battery, Wiring Harness, Switches, Instruments (Speedometer, Tachometer)
Fuel System:
Fuel Tank, Petcock, Fuel Lines, Carburetors (Component Breakdown)
Body Panels:
Fuel Tank, Fenders, Side Covers, Seat Assembly, Handlebars, Mirrors
Disassembly Guidance:
Detailed exploded diagrams facilitate systematic disassembly of all vehicle components.
Assembly Guidance:
Provides visual reference for correct reassembly of components.
Part Identification:
Essential for identifying correct replacement parts using OEM part numbers.
Depth:
Detailed breakdown of every assembly and sub-assembly, showing individual part numbers and quantities.
Format Details:
Digital (typically PDF) or Printed. Assumed to be a high-quality reproduction of the original OEM manual.
Quality:
High-resolution diagrams and clear text for easy readability and part identification.
Binding:
For printed versions: Coil-bound, perfect bound, or stapled, designed for lay-flat use.
Paper:
For printed versions: Durable, coated paper stock to withstand shop environments.
Engine Type:
V-twin, Four-stroke
Bore X Stroke:
70.5 mm x 67.0 mm (typical for this model)
Compression Ratio:
9.7:1 (typical for this model)
Horsepower:
Approx. 40-45 HP (at crankshaft, depending on specific market tuning)
Torque:
Approx. 42-46 Nm (at crankshaft, depending on specific market tuning)
Carburetor Setup:
Dual Mikuni carburetors (e.g., Mikuni B27-32)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition (CDI)
Cooling Method:
Air-cooled
Safety Certification:
Meets relevant national and international motorcycle safety standards for its era.
Braking System:
Front: Hydraulic Disc, Rear: Drum Brake (typical configuration for 1999)
Tire Specifications:
Front: 100/90-19, Rear: 130/90-15 (typical sizes)
Lighting:
Halogen Headlight, LED Taillight, Incandescent Turn Signals
Audio System:
N/A (No factory infotainment system).
ABS:
N/A (ABS was not a standard or widely available option on this model).
Bluetooth:
N/A (No factory connectivity features).
Gauges:
Analog speedometer, tachometer, odometer, trip meter, and indicator lights.
Oil Change Interval:
Typically every 3,000-5,000 km (1,800-3,000 miles) or 6 months, refer to specific service manual for exact interval.
Spark Plug Replacement:
Recommended every 10,000-15,000 km (6,000-9,000 miles), refer to specific service manual.
Chain Lubrication:
Every 500-1,000 km (300-600 miles) and after washing/rain, more frequently under heavy use.
Engine Oil Type:
Yamaha recommended SAE 10W-30 or 10W-40 API SG or higher motorcycle oil.
Engine Oil Capacity:
Approx. 2.0 L (2.1 US qt) without filter change, 2.2 L (2.3 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap).
Coolant Type:
Not applicable (Air-cooled engine).
Carburetor Gumming:
Can occur if the motorcycle sits for extended periods without fuel stabilizer; requires cleaning/rebuilding.
Shaft Drive Maintenance:
Requires periodic lubrication of the final drive spline, though generally reliable.
Idle Control:
Carburetor synchronization and idle speed adjustments may be needed over time for smooth running.
Filters:
Oil filter, Air filter (specific OEM part numbers are critical and found in this manual).
Wear Items:
Brake pads, clutch plates, tires, spark plugs, chain and sprockets (though shaft drive eliminates chain/sprockets).
Yamaha Legacy:
Yamaha Motor Company, a global leader in motorcycles, musical instruments, and marine products, known for innovation and quality.
Virago Lineage:
The Virago line was Yamaha's cruiser offering, known for its V-twin engines and custom styling. The XV535 was a popular middleweight model known for its accessibility and character.
Production Years:
The XV535 model line was produced for many years, with significant updates throughout its lifecycle. The 1999 model represents a specific iteration within this successful lineage.
