🏷️ Basic Information

Make:

Mazda

Model:

Protege

Model Years Covered:

2000, 2001, 2002, 2003, 2004

Chassis Codes:

BJ (specific sub-models may vary)

Engine Codes:

Z5-DE, YF-DE, FS-DE, FP-DE (depending on market and trim)

👋 Introduction

Target Audience:

Do-it-yourselfers and experienced mechanics.

Value Proposition:

Inexpensive way to keep the vehicle working properly, same quality as dealer manuals.

Dealer Equivalent:

Provides the same level of detail and information as official dealer service manuals.

Instruction Style:

Detailed illustrations and step-by-step instructions.

Accessibility:

Instant download, printable pages.

📋 Manual Details

General Coverage:

Comprehensive service and repair for all major vehicle systems.

Specific Regions:

Likely covers North American market specifications, with potential for international variants.

Total Pages:

>1400

Type:

Digital Service and Repair Manual

Language:

English (standard for this type of manual)

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine removal/installation, disassembly/assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain replacement.

Engine Performance:

Fuel injection system, ignition system, emission control systems, engine management.

Transmission:

Manual transmission (clutch, gear shifting mechanisms, internal components), Automatic transmission (torque converter, planetary gear sets, hydraulic control systems, valve body, service).

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential.

Suspension:

Front suspension (struts, control arms, sway bar), Rear suspension (multi-link independent suspension on some models), shock absorbers, springs.

Steering:

Power steering system (pump, lines, rack and pinion), steering column, steering wheel.

Brakes:

Front and rear brake systems (disc brakes, pads, rotors, calipers), parking brake, ABS (Anti-lock Braking System) components and diagnostics.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power windows, door locks, mirrors.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, controls.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, dashboard, headliner, sound insulation.

Safety Systems:

Airbag system (SRS), seat belts, related sensors and control modules.

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, coolant flushes, brake fluid changes, tune-ups.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Includes diagnostic trouble codes (DTCs).

Repair:

Step-by-step instructions for component replacement and repair, from minor adjustments to major overhauls.

Diagnostics:

Detailed diagnostic charts, electrical testing procedures, and specifications for verifying component function.

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values, and other critical data.

Depth:

Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

Compatibility:

Windows, Mac, Linux

Printability:

Printable without restriction, allowing users to print specific pages or the entire manual.

Binding:

Digital PDF (implies no physical binding)

Paper Type:

N/A (Digital format)

Scanned Status:

No (implies digitally created or high-quality scan)

Completeness:

100% complete, no missing/corrupt pages/sections

⚙️ Engine Specifications

Engine Options:

Typically the 2.0L 4-cylinder (FS-DE) was common in North America. Other markets and lower trims might have had 1.6L (Z5-DE) or 1.8L (YF-DE). The Mazdaspeed Protege featured the 2.0L DOHC Turbocharged (FP-DE based variant).

Horsepower Range:

Approximately 100-130 HP for naturally aspirated engines, up to 170 HP for the Mazdaspeed turbo.

Torque Range:

Approximately 110-130 lb-ft for naturally aspirated engines, higher for the Mazdaspeed turbo.

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI).

Bore Stroke:

Varies by engine. For FS-DE (2.0L): ~83 mm bore x 92 mm stroke.

Compression Ratio:

Varies by engine. For FS-DE: ~9.1:1.

🔧 Transmission

Standard Transmission:

5-speed manual transmission.

Optional Transmission:

4-speed automatic transmission.

Transmission Fluid:

Manual: GL-4 or GL-5 gear oil (specific viscosity like 75W-90 recommended). Automatic: ATF Dexron-III or equivalent (check specific model year).

Clutch Type:

Hydraulic dry single plate clutch.

📐 Dimensions

Wheelbase:

Approximately 102.8 inches (2610 mm) for sedan, 103.0 inches (2615 mm) for hatchback.

Length:

Varies by body style (sedan/hatchback), approximately 173-177 inches.

Width:

Approximately 67.3-67.5 inches.

Height:

Approximately 55.7-56.7 inches.

Curb Weight:

Approximately 2600-2900 lbs, depending on configuration.

🛡️ Safety Features

NHTSA Ratings:

Varies by year and testing protocols. Generally performed moderately in crash tests for its era.

Airbags:

Driver and passenger front airbags standard. Side airbags available on some higher trims.

Seat Belts:

3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts.

ABS:

Anti-lock Braking System (ABS) available or standard on higher trims.

💡 Technology Features

Audio System:

Standard AM/FM/CD player. Optional premium sound systems available on higher trims. Cassette player common on early models.

Cruise Control:

Available on LX and ES trims, standard on some later models.

Power Features:

Power windows, power door locks, power mirrors were optional or standard on higher trims.

Climate Control:

Manual climate control standard; automatic climate control available on some higher trims.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions.

Timing Belt Replacement:

Critical maintenance item. Typically recommended every 60,000-90,000 miles or 5-7 years for interference engines (e.g., FS-DE). Consult manual for exact interval.

Coolant Flush:

Recommended every 30,000-60,000 miles or 2-4 years. Use of Mazda-specified coolant (e.g., FL22 or equivalent) is advised.

Engine Oil Type:

API SG or higher, ILSAC GF-II or higher. Viscosity: 5W-20 or 5W-30 recommended for most conditions. Refer to manual for specific engine variant.

Coolant Type:

Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Mazda FL22 is often recommended.

Common Issues:

Worn suspension components (bushings, ball joints), ignition coil failures, exhaust manifold cracks (especially on some 2.0L engines), A/C system leaks, occasional transmission issues, rust on older models in corrosive climates.

Timing Belt Kit Part Number Example:

Example: Gates TCK322, Dayco TBK231 (check for specific vehicle VIN and engine).

Oil Filter Part Number Example:

Example: Fram PH7317, Purolator L10241 (check for specific engine).

📚 Vehicle History

Mazda Focus:

Mazda has a history of producing reliable and engaging-to-drive compact cars.

Generation:

This period (2000-2003/2004) represents the BJ generation of the Mazda Protege, which was also sold as the Mazda 323 in many international markets. It replaced the BG generation.

Manufacturing Location:

Primary production for North America was typically in Japan or Mexico.

Trim Levels:

Common trims included DX, ES, LX, MP3, Mazdaspeed. Body styles: Sedan and 5-door hatchback.

🏆 Awards & Recognition

Model Recognition:

The Protege series was generally well-regarded for its value, sporty handling (especially higher trims), and reliability in its class during its production run.