Mitsubishi Pajero Nm 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: NM Years Covered: 2000, 2001, 2002 Codes Platform Code: NM 👋 Introduction Market Position Market Segment: Mid-size SUV, known for off-road...

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标签: 2000 2001 2002 Car Cars Misc Mitsubishi Pajero Nm

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero

Generation:

Years Covered:

2000, 2001, 2002

Codes

Platform Code:

👋 Introduction

Market Position

Market Segment:

Mid-size SUV, known for off-road capability and durability.

Competitive Analysis

Competitors 2000-2002:

Toyota Land Cruiser Prado, Nissan Patrol, Ford Explorer, Jeep Grand Cherokee.

Key Features Vehicle

Off Road Capability:

Renowned for its Super Select II 4WD system, robust chassis, and good ground clearance.

Durability:

Often praised for its long-term reliability and ability to withstand demanding conditions.

Key Features Manual

Value Proposition:

Essential resource for owners and technicians to maintain, diagnose, and repair the NM Pajero effectively.

Target Audience:

DIY mechanics, independent repair shops, and owners who wish to perform their own maintenance.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive workshop service and repair

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, repair of all engine components (e.g., cylinder head, pistons, crankshaft, timing).

Engine Management:

Fuel injection systems (MPI), ignition system, emissions control, sensors, actuators, ECU diagnostics and reprogramming.

Transmission Manual:

Service, repair, and overhaul of manual transmissions.

Transmission Automatic:

Service, repair, and overhaul of automatic transmissions, including torque converter and valve body.

Drivetrain 4Wd:

Service and repair of the Super Select II 4WD system, transfer case, differentials (front and rear), drive shafts, and CV joints.

Suspension Front:

Double wishbone independent front suspension service, alignment, shock absorbers, coil springs, bushings, and ball joints.

Suspension Rear:

Multi-link coil spring rear suspension service, shock absorbers, coil springs, bushings, and linkages.

Brakes:

Front disc brakes, rear disc brakes, parking brake system, ABS system diagnostics and repair, hydraulic lines, and components.

Steering:

Power steering system, steering column, steering gear, tie rods, and steering linkage.

Electrical Chassis:

Lighting system, wipers, washers, power windows, central locking, mirrors, horn, and interior trim electrical components.

Electrical Engine:

Starter motor, alternator, battery, engine wiring harnesses, and related electrical components.

Climate Control:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, and ventilation.

Body Exterior:

Body panel removal and installation, doors, hood, tailgate, bumpers, glass, and seals.

Body Interior:

Seats, dashboard, trim panels, carpets, and interior fittings.

Safety Systems:

Airbag system diagnostics and repair, seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, lubrication points.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for common issues, electrical fault finding.

Repair Procedures:

Step-by-step repair instructions for all major mechanical and electrical components.

Overhaul Instructions:

Detailed procedures for complete engine and transmission rebuilds.

Component Removal Installation:

Specific instructions for removing and installing virtually every component of the vehicle.

Electrical Schematics:

Detailed wiring diagrams for all vehicle systems.

Specifications Data:

Torque specifications, clearances, tolerances, and diagnostic parameters.

Special Tools:

Identification and usage of specific tools required for certain repairs.

Technical Depth

Depth Level:

Extensive, covering everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, suitable for printing individual pages or the entire manual. Clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Searchability

Searchability:

Likely text-searchable PDF, allowing for quick access to specific information.

Accessibility

Accessibility:

Easily accessible on computers, tablets, and smartphones.

⚙️ Engine Specifications

Primary Engine

Engine Code:

6G74 (commonly found in NM Pajero)

Engine Type:

3.5L SOHC or DOHC V6 MIVEC (Variable Valve Timing)

Displacement:

3497 cc

Bore X Stroke:

93.0 mm x 85.8 mm

Compression Ratio:

Approximately 9.5:1 to 10.0:1 (depending on specific variant)

Performance

Horsepower:

Approx. 184-202 hp (137-151 kW) at 5000-5500 rpm (depending on DOHC/SOHC and market)

Torque:

Approx. 306-317 Nm (226-234 lb-ft) at 3500-4000 rpm (depending on DOHC/SOHC and market)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (Octane rating typically 91-95 RON)

Fuel Tank Capacity:

Approx. 70-90 liters (main tank) + optional auxiliary tank

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (R5M33)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (V4A5A)

Features

Transfer Case:

Super Select II 4WD System with electronically controlled modes (2H, 4H, 4HLC, 4LLC) and optional rear differential lock.

Clutch:

Hydraulically operated single dry plate clutch (for manual transmission).

📐 Dimensions

Exterior

Wheelbase:

Approx. 2725 mm (99.4 in)

Length:

Approx. 4720-4800 mm (185.8-189.0 in)

Width:

Approx. 1800-1830 mm (70.9-72.0 in)

Height:

Approx. 1850-1950 mm (72.8-76.8 in) (depending on roof rack and suspension)

Ground Clearance:

Approx. 210-225 mm (8.3-8.9 in)

Weights

Curb Weight:

Approx. 1900-2100 kg (4189-4630 lbs) (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 2600-2750 kg

Towing Capacity:

Typically up to 2500 kg (5511 lbs) (check local regulations and specific model)

🛡️ Safety Features

Ratings

Ancap Rating Typical:

Data for NM Pajero is less commonly available compared to later models. Expect 3-4 star equivalent based on contemporary standards.

Active Features

Standard on most models for this era.

Traction Control:

Available on some higher trims or as an option, often linked to the 4WD system.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Pre-tensioner seatbelts for front occupants.

Body Construction:

Body-on-frame construction for robustness and off-road durability.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with CD player, often with cassette. Speaker configurations vary by trim.

Navigation:

Optional GPS navigation systems were available on some higher-spec models of this generation.

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Parking Assistance:

Reverse parking sensors were an option on later NM models and standard on some NP variants.

Connectivity

Power Outlets:

12V accessory power outlets in the cabin.

Towing Prep:

Often equipped with towbar wiring and hitch preparation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 km or 6 months, whichever comes first (consult manual for precise details).

Air Filter Replacement:

Recommended every 30,000-40,000 km or as needed based on operating conditions.

Spark Plug Replacement:

Depending on plug type (e.g., iridium), intervals can range from 60,000 to 100,000 km.

Timing Belt Replacement:

Crucial for the 6G74 V6 engine, typically around 90,000-100,000 km. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Grade:

SAE 10W-30 or 10W-40 API SJ or higher (check owner's manual for exact recommendation).

Engine Oil Capacity:

Approx. 4.7 liters (with filter).

Transmission Fluid Automatic:

Mitsubishi ATF SP-II M or equivalent.

Transmission Fluid Manual:

GL-4 75W-90 or 80W-90 gear oil.

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Timing Belt Wear:

Critical maintenance item; premature wear or failure can lead to severe engine damage.

Idle Air Control Valve:

Can become dirty or faulty, leading to rough idling or stalling.

ABS Sensor Failure:

Wheel speed sensors for the ABS system can fail, illuminating the ABS warning light.

Suspension Bushings:

Wear and tear on control arm bushings and sway bar links is common due to age and off-road use.

Exhaust Manifold Cracks:

Can occur on V6 engines, leading to exhaust leaks and ticking noises.

📚 Vehicle History

Brand Heritage

Mitsubishi Heritage:

Mitsubishi has a long history in producing rugged, off-road capable vehicles, dating back to the original Pajero (1982).

Model Evolution

Pajero Generations:

The NM Pajero is the third generation (1999-2006), representing a significant update in technology and refinement over the second generation.

Nm Generation Launch:

Launched in 1999 globally, featuring a new monocoque chassis (with integrated ladder frame), independent front suspension, and advanced electronics.

Production

Production Location:

Primarily manufactured in Japan and various overseas plants (e.g., Australia, Brazil).

Nm Nm Ii Updates:

The NM saw updates into the NM II (often referred to as the NP Pajero starting in late 2002/early 2003), which included minor styling tweaks and feature enhancements.

🏆 Awards & Recognition

Recognitions

Off Road Awards Brand:

The Mitsubishi Pajero has a strong rally heritage, famously winning the Dakar Rally multiple times, contributing to its reputation for robustness.

Ratings

Customer Satisfaction General:

Generally well-regarded for its capability and durability, though some minor electrical gremlins and interior trim wear can be noted.