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2000 2001 2003 Dodge Neon Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Applicable Years: 2000, 2001, 2002, 2003 Generation Generation Name: Second Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Market Segment:...
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2000 2001 2003 Dodge Neon Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Applicable Years:
2000, 2001, 2002, 2003
Generation
Generation Name:
Second Generation (PL)
Codes
Chassis Code:
PL
👋 Introduction
Market Position
Market Segment:
Compact Car / Economy Car
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra
Key Features
Vehicle Platform:
The PL platform (shared with Chrysler Sebring Sedan/Coupe, Dodge Stratus Sedan/Coupe, and Mitsubishi Eclipse/Galant platforms in its later iterations) contributed to the Neon's handling characteristics.
Diy Emphasis:
Manual is geared towards enabling DIY enthusiasts to perform servicing and repairs, highlighting cost savings and tool acquisition.
📋 Manual Details
Coverage Areas
Systems Covered:
Introduction, Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Cooling, Audio, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission/Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control Systems, New Vehicle Preparation, Component and System Index
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified, but typical for a full service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission/Transaxle
Chassis:
Suspension, Steering, Brakes, Differential & Driveline, Tires & Wheels
Electrical And Electronics:
Audio, Chime/Buzzer, Electronic Control Modules (ECMs), Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Harnesses
Body And Interior:
Body, Frame & Bumpers, Heating & Air Conditioning, Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacements, inspections
Repair:
Step-by-step repair procedures for all major components and systems
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics
Overhaul:
Engine and transmission overhaul procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complex component replacement and troubleshooting. Includes detailed diagrams and specifications for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Quality:
High-resolution digital format, allowing for clear viewing and printing of diagrams and text.
Binding Type
Binding:
Digital Download (PDF) - No physical binding
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A, ACR
Displacement:
2.0L (1996 cc)
Configuration:
Inline 4-Cylinder (I4)
Valvetrain:
SOHC (Single Overhead Camshaft) and DOHC (Double Overhead Camshaft) variants exist, with the DOHC 16-valve being more performance-oriented.
Performance
Horsepower Sohc:
Approximately 132 hp @ 6000 rpm
Torque Sohc:
Approximately 130 lb-ft @ 4800 rpm
Horsepower DOHc:
Approximately 150 hp @ 6000 rpm (R/T models)
Torque DOHc:
Approximately 130 lb-ft @ 4800 rpm (R/T models)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
5-speed manual transaxle
Optional
Type:
4-speed automatic transaxle
Features
Fluid Type Manual:
API GL-4, SAE 75W-90 synthetic gear oil (Refer to manual for specific part numbers/viscosity)
Fluid Type Automatic:
ATF+4 (Mopar Automatic Transmission Fluid) (Refer to manual for specific part numbers)
📐 Dimensions
Exterior
Length:
Approximately 174.4 inches
Width:
Approximately 67.4 inches
Height:
Approximately 55.3 inches
Wheelbase:
Approximately 104.4 inches
Weights
Curb Weight Est:
2600 - 2800 lbs (Varies by trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for driver and passenger in frontal crash tests)
NHTSA Side Impact:
Acceptable/Good (depending on year and equipment)
Active Features
Braking System:
Front: Ventilated discs; Rear: Drums or discs (depending on trim)
ABS:
Optional on some trims, standard on performance models
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on select trims.
Seat Belts:
Three-point front seat belts with pretensioners, three-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and/or cassette tape player. Premium Infinity sound systems were optional.
Driver Assistance
Cruise Control:
Available as standard or optional depending on trim level.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were available options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended)
Tire Rotation Interval:
Every 7,500 miles
Spark Plug Replacement:
Approximately 100,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SN or higher. (Refer to manual for specific Chrysler MS-6395 specification)
Coolant Type:
Chrysler OAT (Orange) Antifreeze/Coolant (Conforms to MS-9769). Dilute 50/50 with deionized water.
Brake Fluid Type:
DOT 3 (Refer to manual for specific Mopar recommendation)
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts can lead to vibration and clunking noises.
Rear Wheel Bearings:
Tendency for rear wheel bearings to fail prematurely, causing noise and play.
Evaporative Emissions System:
Issues with the EVAP system, such as charcoal canister leaks or purge valve faults, can cause check engine lights.
Strut Mounts:
Front strut mounts can wear out, leading to clunking over bumps and poor steering feel.
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge, as a division of Chrysler Corporation (later DaimlerChrysler), aimed to offer sporty and value-oriented vehicles.
Model Evolution
Generation Period:
The second generation (PL) of the Dodge Neon was produced from 2000 to 2005, with significant styling and chassis revisions from the first generation.
Production
Manufacturing Location:
Belvidere, Illinois, USA
Key Changes 2000-2003:
The 2000 model year introduced a significantly restyled exterior and interior, revised suspension, and updated powertrains compared to the first generation. Minor updates continued through 2003.
🏆 Awards & Recognition
Recognitions
Initial Reception:
The second-generation Neon received generally positive reviews for its improved styling, handling, and value proposition compared to its predecessor. It was often praised for its European-inspired design and chassis dynamics.
Ratings
Consumer Reports Reputation:
Consumer Reports typically rated the Neon in the average to below-average range for reliability, particularly concerning the transmission and electrical systems. (Specific ratings vary by year).
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