Buell Cyclone M2 2000 2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Buell Model: Cyclone M2 Year: 2000-2001 Codes Engine Code: Forward-mounted V-twin Vin Code Emphasis: Manual does not explicitly detail VIN structure but covers model year...

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类型: Motorcycle

斯库: 448341

标签: 2000 2001 Buell Cyclone Cyclone M2 Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Buell

Model:

Cyclone M2

Year:

2000-2001

Codes

Engine Code:

Forward-mounted V-twin

Vin Code Emphasis:

Manual does not explicitly detail VIN structure but covers model year specifics.

👋 Introduction

Market Position

Target Audience:

Mechanics and DIY enthusiasts seeking in-depth repair and maintenance information for their Buell Cyclone M2.

Competitive Analysis

Differentiation:

Offers comprehensive, step-by-step procedures with detailed illustrations, providing a high level of repair capability.

Key Features

Accessibility:

Instant download provides immediate access to repair information without shipping delays.

Usability:

Designed for ease of understanding, even for less experienced personnel, with precise and brief explanations.

Value Proposition

Benefit:

Enables efficient and accurate repair work, minimizing costly mistakes and ensuring customer satisfaction.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical and electrical systems, bodywork, troubleshooting, and maintenance for Buell Cyclone M2.

Secondary Coverage:

Component-specific repair and adjustment procedures, diagnostic data.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed internal component disassembly, assembly, inspection, and repair (e.g., cylinders, pistons, crankshaft, valvetrain).

Fuel System:

Carburetor (Mikuni BDSR 40), fuel pump, fuel lines, fuel tank maintenance and overhaul.

Ignition System:

Ignition timing, coil testing, spark plug specifications, electronic control unit (ECU) basics.

Transmission:

Clutch operation, gearbox disassembly and assembly, gear inspection, lubrication.

Chassis Suspension:

Front fork (e.g., Showa), rear shock absorber, swingarm, steering head bearing maintenance and adjustment.

Braking System:

Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures.

Electrical System:

Wiring diagrams, component testing (lights, horn, starter, battery), fuse box layout, troubleshooting common electrical faults.

Bodywork:

Fairing removal and installation, seat, fenders, and other body panel service.

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacement, chain adjustment, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common performance issues, starting problems, and electrical faults.

Disassembly Assembly:

Comprehensive step-by-step instructions for removing and reinstalling major components and sub-assemblies.

Adjustments:

Carburetor synchronization, clutch lever adjustment, suspension preload settings, idle speed adjustment.

Repair:

Detailed instructions for repairing or replacing worn or damaged parts.

Specifications Data:

Crucial service data, including torque specifications, clearances, fluid capacities, and wear limits.

Technical Depth

Depth:

Covers fundamental maintenance to complete engine and transmission rebuilds, including diagnostic procedures.

Pictorial Support:

Features detailed illustrations, exploded diagrams, drawings, and photos for clarity.

Special Tools

Tool References:

References specific Buell special service tool numbers and illustrates their usage where necessary.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows, Mac, Linux Operating Systems

Print Quality

Printability:

Yes, all pages are printable.

Document Resolution:

Implied high quality for clear diagrams and text, suitable for printing.

Binding Type

Binding:

Digital (Instant Download PDF)

Paper Type

Paper Type:

Not Applicable (Digital Format)

Software Requirement

Reader:

Adobe Reader

Completeness

Completeness Statement:

100% Complete and Intact, no missing/corrupt pages/sections.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin (Buell Thunderstorm)

Displacement:

1203 cc (73.4 cu in)

Bore X Stroke:

88.9 mm x 96.8 mm (3.50 in x 3.81 in)

Compression Ratio:

9.2:1

Valve Train:

OHV, 2 valves per cylinder

Performance

Horsepower Peak:

Approximately 91 hp @ 6000 rpm (Manufacturer stated, actual may vary)

Torque Peak:

Approximately 82 lb-ft @ 5000 rpm (Manufacturer stated, actual may vary)

Fuel System

Carburetor:

Mikuni BDSR 40 with accelerator pump

Fuel Capacity:

13.2 L (3.5 US gal)

Lubrication

Oil Capacity:

Approx. 3.5 quarts (3.3 Liters) with filter change.

Oil Type Recommendation:

Manual specifies approved lubricants; typically a high-quality motorcycle-specific SAE 20W-50 or similar.

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch:

Wet multi-plate, cable-actuated

Features

Final Drive:

Belt drive

Transmission Fluid Type:

Manual specifies approved lubricants; typically a high-quality motorcycle transmission oil.

📐 Dimensions

Exterior

Length:

Approx. 86.3 in (2192 mm)

Width:

Approx. 31.5 in (800 mm)

Height:

Approx. 48.0 in (1219 mm)

Weights

Dry Weight:

Approx. 450 lbs (204 kg)

Wet Weight:

Approx. 477 lbs (216 kg) (with fluids)

Gross Vehicle Weight Rating:

Not explicitly stated in product description, but typical for bikes of this class.

Wheelbase

Wheelbase:

Approx. 57.5 in (1460 mm)

Suspension Travel

Front Suspension Travel:

4.7 in (119 mm)

Rear Suspension Travel:

5.0 in (127 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for motorcycles in the same way as automobiles.

Active Features

Braking System:

Disc brakes front and rear, designed for effective stopping power.

Passive Features

Frame Design:

Buell's signature 'Truss Frame' design (often incorporating oil in the frame) contributing to rigidity and handling.

Lighting:

Headlight, taillight, brake light, turn signals for visibility.

Safety Precautions In Manual

Emphasis:

Manual stresses the importance of following safety measures, using correct tools, and taking precautions against personal injury and vehicle damage.

💡 Technology Features

Infotainment

Infotainment System:

Basic motorcycle instrumentation (speedometer, tachometer, warning lights); no advanced infotainment.

Driver Assistance

Driver Assistance Features:

None typically found on this model; focus is on mechanical and rider input.

Connectivity

Connectivity Features:

None.

Lighting Technology

Headlight Type:

Halogen bulb.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or annually, refer to manual for exact recommendations.

Air Filter Cleaning Replacement:

Inspect every 3,000 miles, clean or replace as needed, detailed in manual.

Spark Plug Replacement:

Refer to manual for recommended interval, typically around 10,000-15,000 miles, or based on condition.

Belt Drive Tension Check:

Check at regular intervals (e.g., every 2,000 miles), manual provides specific adjustment procedure.

Fluid Specifications

Engine Oil Viscosity:

Likely 20W-50 or equivalent motorcycle-specific oil, consult manual for precise specification.

Brake Fluid Type:

DOT 4 recommended for hydraulic brake systems.

Fork Oil Viscosity:

Specific weight oil for front forks, manual will detail type and quantity.

Known Issues

Vibration:

Characteristic of large displacement V-twins, manual can assist with engine mount checks.

Carburetor Tuning:

Mikuni BDSR 40 may require periodic tuning for optimal performance; manual covers adjustments.

Belt Drive Maintenance:

Proper tension and alignment are critical for belt longevity; manual provides detailed guidance.

Maintenance Philosophy

Proactive Care:

Manual emphasizes respecting service schedules and addressing issues promptly to maximize vehicle life and satisfaction.

📚 Vehicle History

Brand Heritage

Founder:

Erik Buell

Philosophy:

Focus on sportbike performance, innovative engineering, and distinctive styling.

Model Evolution

Model Introduction:

The Cyclone M2 was a key model in Buell's lineup, known for its potent V-twin engine and sporty handling, bridging the gap between the S1 Lightning and the more touring-oriented models.

Engine Development:

Utilized the air-cooled Harley-Davidson Evolution Sportster engine, adapted and tuned by Buell for performance.

Production

Manufacturer:

Buell Motorcycle Company (initially independent, later acquired by Harley-Davidson).

Production Years

Model Years Covered:

2000, 2001

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards for the Cyclone M2 are not detailed in the product description, but Buell motorcycles were generally recognized for their performance and handling innovations.