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Dodge Neon 2000 2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Years Covered: 2000, 2001 Codes Chassis Codes: P-body 👋 Introduction Market Position Segment: Compact car Target Audience: Budget-conscious buyers, DIY enthusiasts,...
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Dodge Neon 2000 2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Years Covered:
2000, 2001
Codes
Chassis Codes:
P-body
👋 Introduction
Market Position
Segment:
Compact car
Target Audience:
Budget-conscious buyers, DIY enthusiasts, professional mechanics
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Body Styles:
2-door coupe, 4-door sedan
Design Philosophy:
Sporty styling, affordable performance, practical for its class
📋 Manual Details
Coverage Areas
Trim Levels Covered:
All trims (e.g., SE, ES, Sport, R/T)
Transmission Types Covered:
Automatic and Manual transmissions
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, rings, crankshaft, camshafts, valve train, timing belt/chain, cooling system, lubrication system
Engine Electrical:
Ignition system, fuel injection system (EFI), emission control systems (EVAP, EGR), starting system, charging system, sensors, actuators, Powertrain Control Module (PCM) diagnostics
Transmission Manual:
Clutch, gearbox overhaul, shift mechanism, driveshafts, bearings
Transmission Automatic:
Torque converter, valve body, planetary gear sets, clutch packs, transmission fluid cooler, electronic control diagnostics
Brakes:
Front and rear disc brakes, brake fluid, master cylinder, wheel cylinders, brake lines, parking brake, ABS (Anti-lock Braking System) diagnostics
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering gear, power steering system, wheel alignment specifications
Electrical System:
Battery, starter, alternator, lighting system, instrument cluster, power windows, power locks, wipers, horn, infotainment system wiring, fuse box diagrams, relay locations
Body And Frame:
Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis component repair, rust prevention, undercoating
Heating Ventilation Air Conditioning HVAC:
A/C system components (compressor, condenser, evaporator), refrigerant handling, heater core, blower motor, HVAC controls, climate control diagnostics
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, belt and hose inspections
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon faults, wiring diagrams for fault tracing, diagnostic trouble codes (DTCs) interpretation
Repair Rebuild:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including detailed component locations and wire color coding
Specifications Data:
Torque specifications, clearances, fluid capacities, diagnostic data, alignment settings, performance figures
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced electronic diagnostics
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, text-searchable PDF for easy navigation and printing
Print Quality
Print Recommendation:
Printable on standard office printers; designed for clarity when printed
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC I4 (AGR, AJE, APG, AWS, AWW)
Displacement:
1996 cc (121.8 cu. in.)
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.3:1 (typical)
Performance
Horsepower Standard:
132 hp @ 5600 rpm
Torque Standard:
130 lb-ft @ 4000 rpm
Horsepower Sport Model:
150 hp @ 6000 rpm (R/T model)
Torque Sport Model:
148 lb-ft @ 4800 rpm (R/T model)
Fuel System
Induction Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Internals
Valve Actuation:
Dual Overhead Camshafts (DOHC)
Timing Drive:
Timing Belt
Cooling System
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water)
Lubrication System
Oil Type:
SAE 5W-30 API Certified
Oil Capacity W Filter:
4.0 U.S. quarts (3.8 L)
🔧 Transmission
Standard
Manual Transmission:
Getrag 5-speed manual (e.g., 'F23' family)
Optional
Automatic Transmission:
4-speed automatic (e.g., 40TE/41TE)
Features
Manual Gear Ratios:
Specific ratios vary by transmission, but generally optimized for compact car performance
Automatic Features:
Electronically controlled, torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (Chrysler/Mopar Automatic Transmission Fluid)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 synthetic gear oil
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length Sedan:
174.4 inches (4429 mm)
Length Coupe:
174.4 inches (4429 mm)
Width:
67.4 inches (1712 mm)
Height Sedan:
54.1 inches (1374 mm)
Height Coupe:
52.9 inches (1344 mm)
Weights
Curb Weight Est:
2700-2900 lbs (1225-1315 kg), depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approximately 3600-3800 lbs
Cargo
Trunk Volume Sedan:
13.0 cu. ft.
Trunk Volume Coupe:
11.4 cu. ft.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (2000 model year, tested with airbags)
NHTSA Frontal Impact Passenger:
Good (2000 model year, tested with airbags)
IIHS Frontal Offset:
Acceptable (for 2000 model year)
Active Features
ABS:
Optional on most trims, standard on R/T
Passive Features
Airbags:
Driver and passenger front airbags standard
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player, 4-6 speaker systems
Display:
Analog gauges and basic digital readouts for odometer/trip meter
Driver Assistance
Cruise Control:
Available on some trims
Connectivity
Aux Input:
Not typically factory equipped; aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first (refer to manual for specific conditions)
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) depending on plug type (copper vs. platinum)
Timing Belt Replacement:
Every 90,000 to 105,000 miles (145,000 to 169,000 km) or 7 years, whichever comes first. Critical replacement interval.
Transmission Fluid Change Auto:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), check condition
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent
Coolant Capacity:
Approximately 7.0 U.S. quarts (6.6 L) with heater
Known Issues
Common Problems:
Head gasket failures (especially on earlier models, though improved in later years), ABS sensor failures, window regulator issues, rear axle bushings wear, ignition coil failures, oil leaks from valve cover gasket or oil pan gasket.
Maintenance Advice:
Adhering strictly to the timing belt replacement schedule is crucial to prevent catastrophic engine damage. Regular inspection of cooling system hoses and the radiator is also advised.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)
Model Evolution
Generation:
Second Generation Neon (PL platform)
Design Changes:
More refined styling than first generation, improved interior, more powerful engines available, particularly the R/T variant
Production
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
Production Years For Gen:
1999-2005
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While not winning major awards, it was generally well-regarded for its value proposition and sporty handling for its price point.
Ratings
Consumer Reports Rating:
Mixed to average, with specific model years and engines having known reliability concerns, particularly around the head gasket.
Certifications
Emissions Compliance:
Meets EPA emissions standards for model years 2000-2001
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