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Citroen Xsara Picasso 2000-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Xsara Picasso Model Years Covered: 2000, 2001, 2002 Codes Platform: PSA EW/DW platform 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) /...
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Citroen Xsara Picasso 2000-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Xsara Picasso
Model Years Covered:
2000, 2001, 2002
Codes
Platform:
PSA EW/DW platform
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle
Target Audience:
Families and individuals seeking practicality, versatility, and comfort in a compact package.
Competitive Analysis
Key Competitors:
Renault Scénic, Volkswagen Golf Plus, Opel/Vauxhall Zafira (depending on market).
Key Features
Design Philosophy:
Characterized by its distinctive tall, spacious interior within a compact exterior footprint, and a focus on comfort and modularity.
Interior Flexibility:
Highly adaptable seating arrangements with individual folding and removable rear seats.
📋 Manual Details
Coverage Areas
Primary Scope:
Workshop Service and Repair
Additional Coverage:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Steering, Brakes, Body Interior & Exterior, Body Electrical, Restraint Systems
Page Count
Estimated Pages:
Varies by edition, typically 1000+ pages for comprehensive coverage
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, emission control, clutch, manual and automatic transaxles, driveshafts, and axles.
Chassis:
Suspension (front and rear), steering system, and brake system (hydraulic and parking).
Body And Electrical:
Body interior and exterior, body electrical systems (lighting, power accessories, instrumentation), and restraint systems (airbags, seatbelts).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections, and tire rotations.
Troubleshooting:
Diagnostic procedures, fault code interpretation (where applicable), and symptom-based problem diagnosis.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for most major systems.
Engine Overhaul:
Covers detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston, ring, bearing, valve, and cylinder head service.
Transmission Repair:
Detailed instructions for manual and automatic transmission removal, disassembly, component replacement (gears, synchros, clutches, valve bodies), and reassembly.
Electrical Diagnostics:
Comprehensive wiring diagrams, circuit descriptions, and diagnostic procedures for all electrical systems, including lighting, ignition, fuel injection, climate control, and safety systems.
Technical Depth
Diagnostic Capabilities:
Includes wiring diagrams, electrical schematics, and diagnostic flowcharts for electrical and electronic systems.
Repair Precision:
Provides torque specifications, clearances, tolerances, and specific procedures for accuracy.
Component Level Detail:
Covers disassembly and reassembly of major components such as engines, transmissions, and suspension assemblies.
📊 Manual Specifications
File Format
Format Details:
PDF format, enabling digital access and printing.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Zoom Functionality:
Supports zoom in/out for detailed examination of illustrations and diagrams.
Binding Type
Digital Binding:
Digital (PDF), no physical binding.
Paper Type
Digital Medium:
Digital document, not reliant on paper type.
Software Requirements
Reader:
Adobe PDF Reader required.
Unarchiving:
WinZip or equivalent unarchiving software may be required for download.
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes a range of petrol (e.g., 1.6L, 1.8L, 2.0L) and diesel (e.g., 1.9D, 2.0 HDi) engines.
Engine Code Example:
DW10 TD (1.9L Turbo Diesel), EW10 J4 (2.0L 16v Petrol)
Performance
Horsepower Range:
Typically 90 PS to 138 PS depending on engine variant.
Torque Range:
Varies by engine; diesel engines offer higher torque for cruising.
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) or sequential multi-point fuel injection (MPi).
Diesel Injection:
Common Rail Direct Injection (CRDi) for HDi engines.
🔧 Transmission
Standard
Gearbox Type:
5-speed manual transaxle.
Optional
Automatic Option:
Available with an AL4 (or similar) 4-speed automatic transaxle on certain engine variants.
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch.
📐 Dimensions
Exterior
Length:
Approx. 4271 mm
Width:
Approx. 1753 mm
Height:
Approx. 1637 mm
Wheelbase:
Approx. 2611 mm
Weights
Curb Weight:
Varies by engine and specification, typically 1300-1450 kg.
🛡️ Safety Features
Ratings
Euro Ncap:
4 stars for adult occupant protection (in earlier tests), reflecting a good level of safety for its class at the time of release.
Active Features
Braking System:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Emergency Brake Assist (EBA) often standard or optional.
Traction Control:
Traction Control System (TCS) may be available on higher trim levels or as an option.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags in the front seats typically available.
Seatbelts:
Three-point seatbelts with pretensioners for all occupants. ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Typically a factory-fitted radio/cassette or CD player with standard speaker configuration. Upgraded systems with steering wheel controls were optional.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Parking Assistance:
Rear parking sensors were not common in this generation, but available on later models or as aftermarket additions.
Connectivity
Bluetooth:
Not a standard feature on 2000-2002 models; typically requires aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 12,500 miles or 1 year, whichever comes first (check specific engine and oil type).
Timing Belt Interval:
For belt-driven engines (e.g., 1.6L petrol, 1.9D), typically every 70,000-90,000 miles or 5-7 years. Crucial to check the manual for specific engine.
Fluid Specifications
Engine Oil:
API SL/CF, ACEA A3/B3 or A3/B4, viscosity typically 5W-40 or 10W-40 (check owner's manual for exact specifications and capacity).
Coolant:
Ethylene glycol-based antifreeze with anti-corrosion inhibitors (e.g., PSA B71 5100 spec). Capacity approx. 6.5-7.5 liters.
Brake Fluid:
DOT 4 synthetic brake fluid.
Transmission Oil Manual:
GL-5 specification gear oil, viscosity typically 75W-80 or 75W-90. Capacity approx. 2.0-2.5 liters.
Transmission Oil Automatic:
Specific ATF fluid required, often LT 71141 or equivalent. Capacity approx. 4.0-5.0 liters (dry fill).
Known Issues
Common Wear Items:
Front suspension components (wishbone bushes, drop links), clutch slave cylinder, rear axle bearings (on torsion beam models), and early HDi diesel injector seals.
Electrical Quirks:
Occasional issues with window regulators, central locking actuators, and instrument cluster failures. Wiring loom integrity can be a concern over time.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovative and practical vehicle design, often pushing boundaries in comfort and technology.
Model Evolution
Picasso Lineage:
The Xsara Picasso was Citroën's first venture into the compact MPV segment, building on the popularity of the Xsara hatchback. It was later succeeded by the C4 Picasso.
Production
Manufacturing Location:
Primarily manufactured in Spain (Vigo) and Portugal.
Production Period:
1999–2010 (though this manual covers the initial 2000-2002 models).
🏆 Awards & Recognition
Recognitions
General Reception:
Generally well-received for its practicality, spacious interior, and comfortable ride, establishing Citroën in the compact MPV segment.
Safety Awards:
Achieved a respectable 4-star Euro NCAP rating for its safety performance.
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