🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Model Alias:

Montero (North America), Shogun (UK)

Generation:

Third Generation

Production Years:

1999-2006

Chassis Code Series:

V70/V60/V75/V73/V78

👋 Introduction

Segment:

Mid-size SUV, body-on-frame, capable off-roader.

Target Audience:

Enthusiasts, off-roaders, families seeking rugged utility and capability.

Key Competitors:

Toyota Land Cruiser Prado, Nissan Pathfinder, Jeep Grand Cherokee, Land Rover Discovery.

Design Philosophy:

Robust construction, advanced 4WD system (Super Select 4WD-II), comfortable ride for its class, off-road prowess.

Distinguishing Factors:

Excellent off-road capability combined with on-road comfort, durable powertrain options, distinctive styling.

📋 Manual Details

Model Years Covered:

2000, 2001, 2002

Regions Covered:

Global (specific to North American and European variants implied by model names, but general repair procedures apply widely)

Estimated Pages:

Varies by specific engine/drivetrain configurations, but typically 1500+ pages for complete factory service manuals.

Type:

Repair Service Manual

Purpose:

Primary for Professional Technicians

Language:

English

Format:

PDF (Downloadable)

📖 Manual Coverage

Powertrain:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems, engine electrical.

Transmission Drivetrain:

Manual transmission (5-speed), Automatic transmission (4-speed INVECS-II), Transfer case (Super Select 4WD-II), front/rear differentials, drive shafts, axles.

Suspension Steering:

Independent front suspension (double wishbone with torsion bar or coil spring), Multi-link rear suspension, power steering system, steering gear, steering column.

Brakes:

Front disc brakes (ventilated), Rear disc brakes, Anti-lock Braking System (ABS), brake system hydraulics, parking brake.

Electrical Electronics:

Battery, charging system, starting system, lighting systems (headlights, tail lights, interior), instrumentation, power windows, power mirrors, central locking, wiper/washer systems, horn, audio systems, HVAC controls, engine control unit (ECU), immobilizer system, SRS (Airbag) system.

Body Chassis:

Body construction, structural components, doors, windows, roof, interior trim, exterior trim, bumpers, tailgate, seats, HVAC ducting, body sealing.

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication points, inspection procedures, tire rotation.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault code interpretation (OBD-II where applicable).

Repair Rebuild:

Component removal and installation, disassembly and reassembly of major systems (engine, transmission, differentials, suspension, brakes), engine tuning, cylinder head repair, clutch replacement, brake pad/rotor replacement, suspension component replacement.

Diagnostics:

On-Board Diagnostics (OBD-II) procedures, diagnostic connector location, use of scan tools, component testing procedures (voltage, resistance, continuity).

Depth:

Comprehensive: Covers from basic maintenance and fluid changes to full engine and transmission overhauls, advanced electrical diagnostics, and chassis component replacement.

Level Of Detail:

Detailed torque specifications, clearance measurements, diagnostic flowcharts, wiring diagrams, exploded views, and step-by-step instructions.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically text-searchable, allowing for quick navigation to specific topics.

Quality:

High-resolution scans of original factory manuals, ensuring clarity of text and diagrams.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code And Type:

3.5L V6 SOHC (6G74), 3.8L V6 SOHC (6G75 - later in generation/some markets), 3.2L DOHC DI-D Turbo Diesel (4M41), 2.8L Turbo Diesel (4M40 - earlier in generation/some markets).

3.5L V6 (6G74) Horsepower:

Approx. 205-215 hp (depending on market and tuning).

3.5L V6 (6G74) Torque:

Approx. 220-230 lb-ft (depending on market and tuning).

3.2L Di-D Diesel Horsepower:

Approx. 160-175 hp (depending on market and tuning).

3.2L Di-D Diesel Torque:

Approx. 280-295 lb-ft (depending on market and tuning).

Fuel Delivery:

Electronic Fuel Injection (MPI for gasoline, Common Rail Direct Injection for diesel).

Fuel Type Gasoline:

Unleaded gasoline (Octane rating varies by market, typically 87-91 RON).

Fuel Type Diesel:

Diesel fuel.

Emission Standards:

Meets various regional emission standards (e.g., Euro 3, EPA standards) via catalytic converters, EGR, and other emission control technologies.

🔧 Transmission

Transmission Type Gasoline:

5-speed Manual Transmission (R5M11)

Transmission Type Gasoline Automatic:

4-speed Automatic Transmission (INVECS-II)

Transmission Type Diesel:

4-speed Automatic Transmission (INVECS-II)

Drivetrain System:

Super Select 4WD-II (with center differential, locking center diff, electronically selectable 2WD/4WD modes, and low-range gearing).

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-85 or 75W-90 gear oil.

Automatic Transmission Fluid:

DIA-Queen ATF SP-II M or equivalent DEXRON III/MERCON.

Manual Transmission Capacity:

Approx. 2.2 liters.

Automatic Transmission Capacity:

Approx. 7.0-7.5 liters (total capacity, including torque converter).

📐 Dimensions

Wheelbase:

Approx. 2780 mm (109.4 inches).

Length:

Approx. 4700-4850 mm (185.0-190.9 inches) depending on body style/spare tire mount.

Width:

Approx. 1870-1890 mm (73.6-74.4 inches).

Height:

Approx. 1860-1900 mm (73.2-74.8 inches) depending on roof rails/suspension height.

Curb Weight:

Approx. 1900-2100 kg (4189-4630 lbs) depending on configuration.

Gross Vehicle Weight Rating:

Varies by model, typically around 2600-2800 kg.

Cargo Volume:

Substantial cargo capacity, configurable with fold-flat rear seats. Exact figures vary by market and seating configuration (e.g., 5-seater vs. 7-seater).

🛡️ Safety Features

Crash Test Results:

Varies by country/testing agency. Typically performed well for its era, but specific NHTSA/Euro NCAP ratings should be verified for individual years/markets.

ABS:

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

Traction Control:

Optional Traction Control (TCL) on some models.

Stability Control:

Electronic Stability Control (ESC) became more common in later years of this generation or on specific trims, but not universally standard on all 2000-2002 models.

Airbags:

Driver and front passenger airbags standard. Side airbags may have been optional on higher trims.

Seat Belts:

Three-point inertia-reel seat belts with pretensioners and load limiters for front occupants; three-point belts for rear outboard occupants.

Body Structure:

Reinforced impact-absorbing body structure with a high-tensile steel frame.

💡 Technology Features

Audio System:

Factory-installed AM/FM/CD audio systems, some with premium speaker upgrades. Cassette decks were also common in early models.

Navigation:

Optional factory navigation systems were available on higher trim levels, typically using CD-ROM based maps.

Parking Sensors:

Rear parking sensors were an option on some later models of this generation.

Connectivity Features:

Limited by era, primarily focused on basic audio input. Bluetooth or USB connectivity was not standard.

🔧 Maintenance

Oil Change Interval Gasoline:

Typically every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, depending on driving conditions.

Oil Change Interval Diesel:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, especially under severe use.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement Gasoline:

Depends on plug type (standard, platinum, iridium). Platinum: ~60,000 miles. Iridium: ~100,000 miles.

Coolant Replacement:

Initial change at 5 years/100,000 miles, then every 2-3 years/30,000-50,000 miles thereafter. Always use Mitsubishi Super Long Life Coolant (LLC) or equivalent.

Engine Oil Gasoline:

API SN/SP or ILSAC GF-5/GF-6 certified, SAE 5W-30 recommended for most conditions. Check manual for specific viscosity based on climate.

Engine Oil Diesel:

API CI-4 or CJ-4, SAE 5W-30 or 5W-40 synthetic diesel engine oil recommended. Check manual for specifics.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Power steering fluid (MS-XXXX specification, consult manual or use a Dexron III equivalent.

Common Concerns:

Timing belt replacement (on non-interference V6 engines, crucial maintenance item), potential for coolant leaks from manifolds or heater core, occasional issues with power window regulators, rear differential breather line blockage in off-road use (leading to seal failure), early diesel models may have injection pump issues if not maintained.

Durability:

Generally robust and durable, especially gasoline V6 engines and the Super Select 4WD system, when properly maintained.

📚 Vehicle History

Mitsubishi Motors:

Mitsubishi Motors boasts a long history in automotive manufacturing, with a particular strength in 4WD technology and rugged vehicles dating back to early off-roaders and the original Pajero (1982).

Pajero Generations:

The third generation (introduced 1999/2000) marked a significant shift from its traditional ladder-frame construction to a monocoque chassis with integrated body-on-frame principles (unibody with stressed chassis elements), improving ride comfort and handling while retaining off-road capability.

Manufacturing Locations:

Primarily manufactured in Japan (Mizushima Plant), with some assembly in other regions depending on market.

Sales Performance:

The Pajero has been a strong seller globally, particularly in markets valuing off-road capability and durability, including Australia, the Middle East, Europe, and South America.

🏆 Awards & Recognition

Off Road Accolades:

The Pajero (as Montero/Shogun) has a strong pedigree in off-road racing, including multiple wins in the Dakar Rally, which influences its reputation for ruggedness and capability.

Consumer Ratings:

Consistently received favorable reviews for its off-road performance and utility during its production run.