🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Pinin

Common Aliases:

Mitsubishi Pajero Pinin, Mitsubishi Pajero Junior (some markets, distinct but related), Mitsubishi Montero Pinin (in some markets)

Platform Code:

H60/H70 series

Engine Codes:

4G93 (1.8L SOHC/DOHC), 4G94 (2.0L SOHC/DOHC)

👋 Introduction

Segment:

Compact SUV / Crossover Utility Vehicle (CUV)

Positioning:

Positioned as a more affordable, compact, and city-friendly alternative to larger SUVs like the Pajero/Montero, offering enhanced off-road capability for its size.

Competitors:

Suzuki Vitara, Toyota RAV4 (first generation), Honda CR-V (first generation), Nissan X-Trail (later models), Land Rover Freelander.

Design Philosophy:

Combines compact dimensions for urban maneuverability with Mitsubishi's renowned Super Select II 4WD system (optional on some models) for off-road capability.

Body Styles:

Primarily offered as a 3-door and 5-door hatchback. Convertible versions also existed.

Target Audience:

Individuals or small families seeking a versatile, go-anywhere vehicle that is practical for daily use and capable of light to moderate off-roading.

📋 Manual Details

Markets Covered:

Primarily European and Asian markets, possibly other select global regions where the Pinin was sold.

Estimated Page Count:

Highly variable, but typical comprehensive service manuals for this era are 1000-3000+ pages. Specific page count for this PDF is not provided, but coverage implies completeness.

Type:

Service and Repair Manual

Language:

Likely English, with potential for other languages depending on the original source. Assuming primary language is English for sale in English-speaking markets.

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU, sensors, actuators).

Transmission Drivetrain:

Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, CV joints, hub assemblies.

Chassis Suspension:

Front and rear suspension components (struts, springs, control arms, bushings), steering system (rack and pinion, power steering), wheel alignment specifications.

Brakes:

Front and rear brake systems (disc/drum), ABS system (if equipped), brake fluid specifications, hydraulic components, parking brake.

Electrical Electronics:

12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays, body control modules, diagnostic connectors (OBD-II).

Body Interior:

Body panels, doors, hood, tailgate, interior trim, seats, HVAC (heating, ventilation, air conditioning) system, exterior trim, glass.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators, wiring harness checks.

Repairs Overhauls:

Engine component replacement (e.g., head gasket, pistons, connecting rods), transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component repair, body panel repair.

Specifications Data:

Torque specifications for all fasteners, engine tuning data, valve clearance specifications, fluid capacities, wiring diagrams, dimensional data.

Body Repair:

Procedures for body panel removal/installation, door adjustments, glass replacement, and basic dent repair. Includes specifications for panel gaps and alignment.

Electrical Diagnostics:

Detailed wiring diagrams for all vehicle systems, including power distribution, signal paths, and component pinouts. Troubleshooting flowcharts for electrical faults.

Depth:

Comprehensive. Covers routine maintenance, basic repairs, advanced diagnostics, and complete overhauls for all major vehicle systems. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Typically searchable text within PDF format, allowing for quick navigation to specific topics.

Quality:

Assumed high quality, consistent with professional service manuals, including clear diagrams and schematics.

Binding:

N/A (PDF format)

Paper:

N/A (PDF format)

Scope:

Comprehensive coverage for the specified model years, including detailed repair procedures, troubleshooting, diagnostics, and specifications.

⚙️ Engine Specifications

Engine 1 Displacement:

1.8 Liters

Engine 1 Type:

4G93 DOHC Inline-4, naturally aspirated or turbocharged (less common for Pinin)

Engine 1 Horsepower:

Approx. 115-130 PS (85-96 kW) for naturally aspirated 1.8L

Engine 1 Torque:

Approx. 160-170 Nm for naturally aspirated 1.8L

Engine 2 Displacement:

2.0 Liters

Engine 2 Type:

4G94 SOHC/DOHC Inline-4, naturally aspirated

Engine 2 Horsepower:

Approx. 125-135 PS (92-99 kW) for naturally aspirated 2.0L

Engine 2 Torque:

Approx. 175-185 Nm for naturally aspirated 2.0L

Engine 1 Valvetrain:

DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)

Engine 2 Valvetrain:

SOHC (Single Overhead Camshaft), 16 valves (4 valves per cylinder) or DOHC depending on specific variant.

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

4-speed Automatic Transmission

Drivetrain Options:

2WD (Rear-Wheel Drive) and 4WD (often with Mitsubishi's 'Active Trac' or similar system, including low-range gearing on some 4WD variants).

📐 Dimensions

Length:

Approx. 3735-3860 mm (3-door) / 4045-4160 mm (5-door), depending on specific market and bumper variations.

Width:

Approx. 1695 mm

Height:

Approx. 1630-1700 mm, depending on roof rails and suspension.

Wheelbase:

Approx. 2280 mm

Approach Angle:

Approx. 34-37 degrees (depending on model/bumper).

Departure Angle:

Approx. 30-35 degrees (depending on model/bumper).

Breakover Angle:

Approx. 30-32 degrees (depending on wheelbase).

Curb Weight:

Approx. 1250-1400 kg, varying by engine and drivetrain.

Gross Vehicle Weight Rating:

Typically around 1800-1900 kg.

🛡️ Safety Features

Crash Test Results:

Euro NCAP ratings for this era were generally moderate for compact SUVs. Specific results for Pinin should be verified, but expect around 3-4 stars depending on year and equipment.

ABS:

Anti-lock Braking System (ABS) - Optional or standard depending on trim level and market.

Traction Control:

Traction Control System (TCS) - Available on higher trims or specific 4WD models.

Airbags:

Front driver and passenger airbags standard on most models; side airbags optional on higher trims.

Seatbelts:

3-point inertia reel seatbelts for all occupants, pre-tensioners for front seats.

💡 Technology Features

Audio System:

Basic AM/FM radio with CD player or cassette player. Speakers typically 4-6. Aftermarket upgrades are common.

Cruise Control:

Optional on higher trim levels, particularly for 5-door models with automatic transmission.

Auxiliary Input:

Rarely standard; aftermarket solutions are the primary way to add AUX or USB connectivity.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 to 15,000 km (or 6-12 months), depending on driving conditions and oil type. Refer to manual for exact specification.

Timing Belt Replacement:

The 4G93 and 4G94 engines use a timing belt. Replacement is typically recommended every 90,000 to 105,000 km or 5-7 years. Critical maintenance item to prevent engine damage.

Engine Oil Type:

API SG/SH or higher. Viscosity typically 5W-30 or 10W-40, depending on climate. Refer to manual for precise specification.

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water. Capacity approx. 5.5-6.5 liters.

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 gear oil. Capacity approx. 2.0-2.5 liters.

Transmission Fluid Type Automatic:

Mitsubishi DiaQueen ATF-SPII or equivalent DEXRON III/MERCON. Capacity approx. 3.5-4.5 liters (service fill).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transfer Case Fluid:

API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for specific type depending on 4WD system).

Differential Fluid:

API GL-5, SAE 75W-90 or 80W-90 gear oil (front and rear differentials).

Common Problem 1:

Rusting: Particularly in the sills, wheel arches, and underbody, especially in regions with road salt. Regular underbody inspection and rustproofing is recommended.

Common Problem 2:

Suspension Wear: Bushings and ball joints can wear over time, leading to clunking noises and imprecise handling. Check for play in suspension components during service.

Common Problem 3:

Clutch Wear (Manual Transmissions): As with many manual vehicles, clutch wear is a maintenance item depending on driving style.

Common Problem 4:

Coolant Leaks: Gaskets (e.g., head gasket) or hose connections can degrade over time, leading to coolant leaks. Monitor coolant level regularly.

📚 Vehicle History

Heritage:

Mitsubishi has a long history in off-road vehicles, dating back to the original Pajero (1982) and its rugged predecessors. The Pinin leverages this heritage in a more compact package.

Generation:

First generation

Development Goal:

Designed to fill a gap in Mitsubishi's SUV lineup below the larger Pajero, offering a more accessible and maneuverable option. Co-developed with Hyundai (as the Hyundai Galloper II Exceed in some markets, and later the Hyundai Getz/Click platform shares some relation) and also produced under license.

Production Years:

1998-2007 (Model years 2000-2002 fall within this range).

Manufacturing Locations:

Primarily Japan (Mizushima Plant), with production also occurring in other Mitsubishi-affiliated plants globally.

🏆 Awards & Recognition

Awards And Accolades:

While the Pinin itself might not have garnered major individual awards, it benefited from Mitsubishi's reputation for robust SUVs and off-road capability. It was praised for its compact size and practicality.