This comprehensive manual covers the F650GS and F650GS Dakar models produced between 2000 and 2004. These versatile motorcycles are renowned for their robust Rotax single-cylinder engine, capable of delivering approximately 47-50 HP and 60-62 Nm of torque, making them suitable for both daily commuting and adventure touring. The Dakar variant, distinguished by its longer suspension travel and larger front wheel, offers enhanced off-road capability. This manual provides detailed information on the engine, drivetrain, brakes, cooling system, electrical components, and chassis, ensuring owners can understand and maintain their vehicles effectively.
This service manual is an indispensable resource for both DIY enthusiasts and professional mechanics. It offers complete service and repair guidance, including detailed step-by-step instructions, hundreds of photos, and illustrations covering every aspect of the motorcycle. Key areas include engine overhaul, fuel and exhaust systems, transmission, clutch, electrical diagnostics, wiring diagrams, troubleshooting, and maintenance procedures for wear items. The manual's highly detailed content and precise torque specifications ensure accurate repairs, helping to keep your F650GS or F650GS Dakar in optimal working condition and avoiding costly dealership labor.
Model:
F650GS / F650GS Dakar
Production Years Covered:
2000, 2001, 2002, 2003, 2004
Positioning:
Official dealer-level repair manual, providing comprehensive and accurate service information.
Advantage:
More detailed and comprehensive than generic online resources, offering the same information used by BMW dealerships.
Highlight:
The only service repair workshop manual you will ever need for the specified models and years.
Cost Effectiveness:
Inexpensive way to keep your vehicle working properly, avoiding costly dealership labor.
Detail Level:
Detailed instructions, hundreds of photos and illustrations, guiding through each service and repair procedure.
Coverage Scope:
Complete service and repair for BMW F650GS and F650GS Dakar models
Type:
Repair Manual / Service Manual / Workshop Manual
Printable:
Yes (All pages)
Delivery Method:
Instant Download
Engine:
Engine Control, Fuel & Exhaust, Engine Overhaul and Rebuild, Lubrication, Emission Control
Drivetrain:
Transmission, Clutch & Gearbox
Electrical:
Electrical System, Lights and Switch, Wiring Diagrams
Chassis:
Steering & Forks, Suspensions, Wheels & Tyres
General:
General Information, Maintenance, Technical Diagnostics, Fault Finding Diagnostics
Engine Repair:
Complete Engine Overhaul and Rebuild, Component Disassembly and Assembly
Electrical Diagnostics:
Wiring Schematics and Diagrams, Troubleshooting Electrical Faults
Depth:
Highly Detailed, Step-by-step instructions, Hundreds of photos and illustrations
Audience:
Do-it-yourselfer (DIY) and Experienced Mechanic
Required Software:
Adobe PDF Reader
Indexing:
Fully Indexed for Easy Navigation
Searchability:
Search Text in the Document
Printability:
All pages are printable
Binding:
N/A (Digital PDF)
Engine Type:
Rotax 4-stroke, 4-valve, DOHC, single-cylinder engine (common to both GS and GS Dakar variants of this generation)
Displacement:
652 cc (approximate)
Bore X Stroke:
100 mm x 83 mm (typical for this engine)
Horsepower:
Approximately 47-50 HP (figures may vary slightly by specific model year and region, manual will provide exact specs)
Torque:
Approximately 60-62 Nm (figures may vary slightly by specific model year and region, manual will provide exact specs)
Fuel Delivery:
Fuel Injection (EFI) - Specific details on injectors, throttle body, and ECU will be in the manual.
Fuel Type:
Unleaded gasoline (manual will specify octane rating)
Ignition System:
Electronic ignition system (specific details on ignition timing and components in the manual).
Lubrication Type:
Wet sump (manual will detail oil type, viscosity, and capacity).
Cooling System:
Liquid-cooled (manual will cover radiator, coolant type, pump, and thermostat).
Gearbox Type:
5-speed manual transmission
Optional Transmission:
N/A (Standard for this generation)
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain
Transmission Oil:
Manual will specify correct gear oil type and grade (e.g., SAE 75W/90 or specific BMW recommendation).
Gs Vs Dakar Difference:
Key difference is suspension travel and wheel size (Dakar typically has longer travel and larger front wheel).
Dry Weight:
Approx. 170-175 kg (will vary slightly between GS and GS Dakar; manual will provide exact figures)
Gross Vehicle Weight Rating:
Manual will specify GVWR.
Front Wheel Size:
F650GS: 19-inch; F650GS Dakar: 21-inch (typical)
Rear Wheel Size:
17-inch (common for both)
Tire Sizes:
Manual will detail recommended front and rear tire sizes and types (e.g., 90/90-21 front, 130/80-17 rear for Dakar).
Fuel Tank Capacity:
Approx. 15-17 liters (manual will confirm exact capacity and reserve).
Safety Certification:
Manual will cover relevant safety standards applicable to the motorcycle.
Braking System:
Front and rear disc brakes. ABS may be optional/standard depending on market and specific sub-model (manual will detail ABS functionality and service).
Lighting:
Headlight, taillight, brake light, turn signals. Manual covers bulb types and troubleshooting.
Infotainment System:
This era of F650GS typically does not feature complex infotainment systems. It will cover basic dashboard indicators and controls.
ABS:
Anti-lock Braking System (ABS) was often an option. The manual will detail its operation, diagnostics, and maintenance if equipped.
Connectivity Features:
No advanced connectivity features are expected for this model year range.
ECU:
Engine Control Unit (ECU) diagnostics and related sensors (e.g., throttle position sensor, lambda sensor) will be covered.
Oil Change Interval:
Manual will provide specific mileage/time intervals for oil and filter changes (e.g., every 5,000-10,000 km).
Major Service Intervals:
Manual will detail intervals for valve clearance checks, spark plug replacement, chain adjustment, brake fluid flush, etc.
Engine Oil Type:
Manual will specify recommended oil viscosity (e.g., 10W-40, 15W-50) and API/JASO specifications. It will also detail oil capacity.
Coolant Type:
Manual will specify the correct coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze).
Brake Fluid Type:
Manual will specify DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Manual will cover inspection and replacement procedures for wear items like brake pads, clutch plates, chain and sprockets, wheel bearings, and suspension seals.
Potential Faults:
Manual's diagnostic sections will help identify and resolve common issues such as fuel system anomalies, electrical glitches, or cooling system leaks.
Critical Torques:
Manual provides precise torque values for all fasteners, crucial for engine, chassis, and brake assembly.
Bmw Motorrad:
BMW Motorrad has a long history of producing durable and capable motorcycles, including adventure-oriented models.
F650Gs Lineage:
The F650GS series, including the Dakar variant, represented BMW's entry into the mid-weight adventure touring segment, succeeding earlier F650 models. The Dakar model was specifically designed for enhanced off-road capability.
Manufacturing Location:
Typically manufactured by BMW or their contractors (e.g., Aprilia in some earlier generations, though this era is predominantly BMW).
Model Reputation:
The F650GS series, particularly the Dakar, is recognized for its versatility, reliability, and ability to handle both on-road touring and moderate off-road excursions.
