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Harley FLSTSI Heritage Springer 2000-2004 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTSI Heritage Springer Model Designation: FLSTSI Model Year Range: 2000-2004 Codes Vin Code Start: 1HD1 Vin Code End: 1HD1 👋 Introduction Market Position...
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类型: Motorcycle
厂商:
斯库: 462441
Harley FLSTSI Heritage Springer 2000-2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTSI Heritage Springer
Model Designation:
FLSTSI
Model Year Range:
2000-2004
Codes
Vin Code Start:
1HD1
Vin Code End:
1HD1
👋 Introduction
Market Position
Market Segment:
Cruiser, Classic Motorcycle
Target Audience:
Harley-Davidson FLSTSI Heritage Springer owners, independent motorcycle mechanics, dealership service technicians
Competitive Analysis
Competitive Landscape:
Competed against other American V-twin cruisers and classic-styled motorcycles from manufacturers like Indian and custom builders. Its unique styling and heritage focus positioned it distinctly.
Key Features
Heritage Styling:
Retro styling cues, white wall tires, wide whitewall tires, chrome-laced wheels, fishtail exhaust (often standard or option), leather saddlebags, springer front end
Heritage Focus:
Designed to evoke the classic look and feel of pre-WWII Harley-Davidsons, specifically the early Springer models.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official full factory service repair
Page Count
Page Count Estimate:
Hundreds
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Printable (entirety or specific pages)
File Format
File Format:
Likely PDF (common for printable manuals), or physical printed document
Print Quality
Print Quality:
High (assuming factory original quality or faithful reproduction)
Binding Type
Binding Type:
Likely spiral-bound or saddle-stitched for ease of use in a workshop environment (if physical)
Paper Type
Paper Type:
Durable, shop-friendly paper (if physical)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, cylinders, pistons, crankshaft, connecting rods, lubrication system, fuel system (carburetion), ignition system, starting system, charging system, exhaust system
Transmission Drivetrain:
Transmission, clutch, primary drive, final drive (belt drive system), gearbox
Chassis Suspension:
Frame, front suspension (forks, steering head), rear suspension (shock absorbers, swingarm), wheels, tires, spokes
Braking System:
Front brake, rear brake, hydraulic system, brake fluid specifications
Electrical System:
Wiring diagrams, lighting system, instrumentation, battery, generator, regulator, fuses, relays, ignition switch, starter solenoid, horn
Bodywork Fittings:
Body panels, fenders, fuel tank, seat, handlebars, foot controls, saddlebags, windshield, trim, chrome components
Procedures Included
Maintenance Procedures:
Routine maintenance checks, lubrication, fluid changes, filter replacements, spark plug service, drive belt adjustment
Repair Procedures:
Component disassembly and reassembly, troubleshooting guides, diagnostic procedures, component replacement, internal engine repair, transmission rebuild, suspension servicing, brake system repair, electrical system diagnostics and repair
Troubleshooting:
Systematic fault finding, common problem diagnosis, wiring schematic interpretation for troubleshooting
Technical Depth
Depth Of Information:
Comprehensive factory-level service and repair information for all major components and systems
Diagnostic Capabilities:
Detailed diagnostic procedures, specifications, and troubleshooting flowcharts
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Engine Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.50 in x 4.47 in (88.9 mm x 113.5 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower:
Approximately 60-65 HP (est.)
Torque:
Approximately 67-70 ft-lbs @ 3200 RPM (est.)
Fuel System
Fuel Delivery:
Carbureted (Keihin CV Carburetor, 40mm)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Fuel Tank Capacity:
4.0 US gallons (15.1 L)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A (Standard for this model)
Features
Clutch Type:
Wet, multi-plate
Primary Drive:
Duplex chain, 1.404:1 ratio
Final Drive:
Belt drive, 32/66 tooth sprockets (2.06:1 ratio)
📐 Dimensions
Exterior
Overall Length:
93.9 inches (2385 mm)
Overall Width:
35.5 inches (902 mm)
Overall Height:
55.2 inches (1402 mm)
Wheelbase:
64.2 inches (1630 mm)
Ground Clearance:
5.0 inches (127 mm)
Weights
Dry Weight:
Approximately 670 lbs (304 kg)
Gross Vehicle Weight Rating Gvwr:
1160 lbs (526 kg)
Payload Capacity:
490 lbs (222 kg)
Fuel Capacity:
4.0 US gallons (15.1 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles typically do not have standardized crash test ratings like automobiles)
Active Features
Braking System:
Hydraulically operated disc brakes front and rear
Lighting:
Headlight, taillight, brake light, turn signals
Passive Features
Frame Construction:
Steel tubing frame
Chassis Design:
Low center of gravity for stability
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation: speedometer, odometer, trip meter, tachometer (often optional or integrated), indicator lights for turn signals, oil pressure, battery, and high beam. No advanced infotainment or audio systems typically featured on this model.
Driver Assistance
Driver Assistance Features:
N/A (None)
Connectivity
Connectivity Features:
N/A (None)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or annually, whichever comes first (refer to manual for precise details)
Primary Chain Tension:
Check at 1,000 miles, then every 5,000 miles or as needed.
Belt Drive Inspection:
Check for wear and tension every 5,000 miles.
Spark Plug Replacement:
Typically every 10,000-15,000 miles (refer to manual for specific plug type and interval).
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil, or equivalent SAE 20W50 premium quality motorcycle oil
Engine Oil Capacity:
3.0 US quarts (2.8 L) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Primary Chain Lubricant, or SAE 85W140 gear oil
Primary Chain Case Oil Capacity:
24 US fluid ounces (0.71 L)
Transmission Oil Type:
Harley-Davidson Transmission Lubricant, or SAE 85W140 gear oil
Transmission Oil Capacity:
20 US fluid ounces (0.59 L)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Known Issues Common:
Primary chain tensioner wear (hydraulic tensioner failure), cam chain tensioner wear (if applicable to specific model year), carburetor adjustments and tuning, starter clutch issues, wheel bearing wear, rear brake pad wear, electrical connector corrosion.
Heritage Springer Specific Issues:
Potential for wear in the springer front end pivot points, proper adjustment of the springer fork's rebound damping mechanism.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinct styling.
Model Evolution
Heritage Lineage:
The Heritage Springer (FLSTSI) is part of the Softail family, but distinguished by its retro styling and especially the iconic springer front fork, harkening back to early Harley-Davidson models.
Production Period:
The Heritage Springer model was produced for a relatively short period, from 1997 to 2003, making the 2000-2004 range part of its core production years. It was later replaced by other Heritage models with conventional front forks.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin or York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the FLSTSI Heritage Springer are not widely publicized, the model was lauded for its authentic retro styling and its ability to capture the essence of classic Harley-Davidson motorcycles, appealing to riders seeking a nostalgic experience.
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