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Honda Xr650r 2000-2004 Service Repair Manual

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$16.99
Welcome to the comprehensive service manual for the XR650R, covering model years 2000 through 2004. This powerful liquid-cooled, four-stroke, single-cylinder motorcycle is renowned for its robust engine, delivering approximately 55-60...
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类型: Motorcycle
厂商:
Honda
斯库: 104817
标签: 2000 2001 2002 2003 2004 Honda Motorcycle Motorcycles XR Models Xr650r
Honda Xr650r 2000-2004 Service Repair Manual
Welcome to the comprehensive service manual for the XR650R, covering model years 2000 through 2004. This powerful liquid-cooled, four-stroke, single-cylinder motorcycle is renowned for its robust engine, delivering approximately 55-60 HP, and its exceptional off-road prowess. Built with a high-tensile steel frame and featuring adjustable suspension, the XR650R offers a thrilling and reliable experience for enthusiasts engaged in off-road riding, desert racing, and dual-sport adventures. Its reputation for strong performance and durability makes it a respected machine in the open-class off-road segment. This Service Repair Manual (SRM) provides detailed instructions for the service and repair of your XR650R. It covers essential maintenance schedules, component removal and installation, engine and gearbox rebuilding procedures, and troubleshooting for various systems, including fuel, exhaust, brakes, and electrical components. With abundant illustrations, diagrams, and factory-level information, this manual is an indispensable resource for dealer technicians, professional mechanics, and skilled DIY enthusiasts aiming to maintain, repair, and optimize their XR650R for peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Honda
Model:
XR650R
Model Code:
This information is not explicitly provided but is implied to be covered within the manual.
Production Years Covered:
2000, 2001, 2002, 2003, 2004
Codes
Vehicle Identifier Block Coverage:
Implied to be covered for proper identification of specific bike configurations.
👋 Introduction
Market Position
Vehicle Segment:
High-performance off-road motorcycle, dual-purpose capability (though primarily dirt-focused).
Target Audience:
Enthusiasts seeking to maintain, repair, and optimize their Honda XR650R for off-road riding, desert racing, and dual-sport applications.
Competitive Analysis
Key Competitors Era:
Yamaha WR series, Kawasaki KX series, Suzuki RM series (off-road specific models of the era).
Key Features
Manual Value Proposition:
Empowers owners to perform dealership-level repairs, saving money and enhancing vehicle longevity.
Vehicle Reputation:
Known for its robust engine, strong performance, and off-road prowess.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair of the 2000-2004 Honda XR650R motorcycle.
Secondary Coverage:
Maintenance, rebuilding, refurbishing, and restoration of the Honda XR650R.
Page Count
Estimated Page Count:
This information is not explicitly provided in the product description. However, comprehensive service manuals typically range from 300 to over 1000 pages depending on the depth of coverage.
Manual Type
Manual Classification:
Service Repair Manual (SRM)
Intended User:
Dealer technicians, professional mechanics, and skilled DIY enthusiasts.
Language
Language Of Manual:
English (Implied by common industry practice and product description phrasing).
Format
Digital Format:
Downloadable Digital Format (PDF implied by 'Dwonload Service Repair Manual' and digital nature of purchase).
📖 Manual Coverage
Systems Covered
Engine Systems:
Complete Engine Service, Engine Firing Order, Timing Chain Service.
Fuel And Exhaust:
Fuel System Service, Exhaust System, Exhaust Service.
Drivetrain And Transmission:
Gearbox, Gearbox Service, Removal and Installation, Transmission, Driveshaft.
Suspension And Brakes:
Suspension, Front Suspension, Brake Servicing Procedures.
Electrical And Body:
Electrics, Wiring Diagrams, Bodywork.
Cooling And Clutch:
Cooling System, Clutch Removal and Installation.
Procedures Included
Maintenance Procedures:
Factory Maintenance Schedules, routine maintenance tasks.
Repair Procedures:
Factory Repair Procedures, component removal and installation, rebuilding procedures.
Diagnostic Procedures:
Fault Finding, diagnostic troubleshooting for various systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, enabling users to pinpoint and resolve complex issues.
Rebuild Depth:
Comprehensive rebuild instructions for major components, including the engine and gearbox.
Visual Aids:
Abundant Illustrations, Lots of Pictures & Diagrams for clear understanding of procedures.
Information Source:
Same information used by dealer technicians and mechanics.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Highly probable given industry standards for downloadable manuals).
Searchability:
Likely searchable text for efficient information retrieval.
Print Quality
Resolution And Clarity:
Professional quality with clear text and high-resolution images and diagrams.
Binding Type
Digital Document Structure:
Structured for ease of navigation, likely with a table of contents and bookmarks.
Paper Type
N A:
Not applicable for a digital manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, single-cylinder, SOHC (Single Overhead Camshaft).
Engine Displacement:
649 cc (Cubic Centimeters)
Bore X Stroke:
100.0 mm x 82.0 mm (Typical for this model, confirmed in manual).
Performance
Horsepower:
Approximately 55-60 HP (at crankshaft), specific figures are detailed in the manual.
Torque:
Approximately 45-50 lb-ft (at crankshaft), specific figures are detailed in the manual.
Fuel System
Carburetor Type:
Keihin FCR 41 (Flat CR Special) downdraft carburetor with accelerator pump.
Fuel Type:
Unleaded gasoline (91 octane or higher recommended).
Cooling System
Cooling Method:
Liquid-cooled with a radiator and fan.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition).
Lubrication System
Oil Type:
Motorcycle-specific 4-stroke engine oil (e.g., Honda GN4 or equivalent).
Oil Capacity:
Approximately 1.7 liters (with filter change), exact figures in manual.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Transmission Options:
None (standard single configuration).
Features
Clutch Type:
Wet, multi-plate clutch.
Final Drive:
O-ring sealed chain.
Fluid Type
Transmission Fluid Type:
API SG, SAE 10W-30 engine oil (same as engine oil).
📐 Dimensions
Exterior
Length:
2240 mm (Approximately, actual figures in manual).
Width:
815 mm (Approximately, actual figures in manual).
Height:
1285 mm (Approximately, actual figures in manual).
Weights
Dry Weight:
128 kg (Approximately, actual figures in manual).
Curb Weight:
143 kg (Approximately, actual figures in manual).
Wheelbase
Wheelbase:
1505 mm (Approximately, actual figures in manual).
Ground Clearance
Ground Clearance:
345 mm (Approximately, actual figures in manual).
🛡️ Safety Features
Ratings
N A:
Motorcycles typically do not have standardized crash test ratings like cars.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Features:
Adjustable front and rear suspension for optimal handling and control.
Passive Features
Frame Construction:
High-tensile steel semi-double cradle frame for rigidity and impact resistance.
💡 Technology Features
Infotainment
N A:
This is a purpose-built off-road motorcycle; advanced infotainment systems are not applicable.
Driver Assistance
N A:
Off-road motorcycles of this era do not feature electronic driver-assistance systems like ABS or traction control.
Connectivity
N A:
No digital connectivity features are present.
Lighting
Headlight:
12V 60/55W Halogen (typical specification).
Taillight:
12V 5/21W Bulb (typical specification).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 600 miles or 6 months, whichever comes first (typical recommendation, refer to manual for exact intervals).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (details in manual).
Spark Plug Inspection:
Regular inspection and replacement as per manual schedule.
Fluid Specifications
Coolant Type:
Honda Motorcycle Antifreeze/Coolant (or equivalent ethylene glycol-based coolant).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, and chain/sprockets are common wear items in off-road motorcycles.
Carburetor Tuning:
Carburetor jetting may require adjustment based on altitude and environmental conditions, detailed in manual.
📚 Vehicle History
Brand Heritage
Honda Off Road Legacy:
Honda has a long and successful history in off-road racing and production motorcycles, with the XR line being a prominent part of this heritage.
Model Evolution
Xr Lineage:
The XR650R followed the XR600R and represented a significant step forward in performance and technology for Honda's open-class off-road machines.
Key Changes 2000-2004:
While major architectural changes were less frequent in this specific generation, updates typically involved suspension tuning, minor engine adjustments, and cosmetic changes. The manual will detail these specific year-to-year variations.
Production
Manufacturing Location:
Japan (Typically for Honda high-performance motorcycles of this era).
🏆 Awards & Recognition
Recognitions
Editorial Reviews:
The XR650R was generally praised by motorcycle publications for its potent engine, capable suspension, and competitive performance in its class.
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