Engine Mechanical:
Detailed procedures for engine assembly, disassembly, and overhaul, including cylinder block, cylinder head, camshafts, pistons, connecting rods, crankshaft, and timing systems.
Engine Control System:
Coverage of fuel injection (SFI), ignition systems, emission control systems, knock sensors, throttle body, fuel pump, fuel injectors, and camshaft position sensors.
Cooling System:
Radiator assembly, cooling fan system, water pump, thermostat, and engine coolant specifications.
Lubrication System:
Oil pump, oil filter, engine oil specifications, and lubrication procedures.
Transmission Manual:
Manual transaxle assembly, input shaft, clutch system (master cylinder, release cylinder, clutch unit), shift and select lever shaft, and manual transaxle oil specifications.
Transmission Automatic:
Automatic transaxle assembly, transmission control cable, transmission revolution sensor, torque converter clutch, and automatic transaxle fluid specifications.
Drivetrain:
Front differential oil seal, front drive shaft, drive shaft.
Suspension Front:
Front suspension system, front stabilizer bar, front suspension arm, front shock absorber, front wheel alignment, steering sensor, steering column, power steering, power steering link assembly.
Suspension Rear:
Rear suspension system, rear axle beam, rear coil spring, rear shock absorber assembly, rear wheel alignment.
Steering:
Steering system, steering sensor, steering column, power steering, power steering link assembly, yaw rate sensor.
Brakes:
Brake system, front brake, rear brake, brake booster, brake master cylinder, clutch master cylinder, brake actuator, skid control sensor, parking brake, parking brake lever, parking brake cable, brake fluid.
Wheels Tires:
Tire & Wheel, wheel and tire system, front axle hub, rear axle hub.
Body Exterior:
Hood, front bumper, rear bumper, back door, quarter window assembly, front door, rear door, license plate lamp assembly, side mudguard, fender panel mudguard, headlamp protector retainer, side turn signal lamp assembly, outer rear view mirror assembly, roof drip side finish moulding.
Body Interior:
Seat, seat belt, front seat belt, rear seat belt, passenger air bag assembly, front seat airbag assembly, center air bag sensor assembly, curtain shield air bag assembly, side air bag sensor assembly, seat belt warning system, instrument panel, roof headlining.
Lighting:
Lighting system, headlamp assembly, license plate lamp assembly, center stop lamp assembly, rear combination lamp assembly.
Wiper Washer:
Wiper And Washer System, wiper & washer, rear wiper rubber, wiper rubber, washer nozzle, windshield wiper switch assembly, windshield wiper motor assembly.
HVAC:
Air Conditioning System, air conditioning blower assembly, receiver condenser assembly, heater radiator assembly, air conditioning amplifier assembly, heater or boost ventilator control, center cluster module switch.
Electrical Components:
Horn, horn button assembly, audio & visual system, radio receiver assembly, front speaker assembly, rear speaker assembly, amplifier antenna assembly, antenna cord sub-assembly, cigarette lighter assembly, power window control system, power mirror control system.
Safety Systems:
Supplemental Restraint System (SRS), passenger air bag, front seat air bag, center air bag sensor, curtain shield air bag, side air bag sensor, seat belt warning system, air bag sensor rear, air bag sensor front, air bag sensor center.
Electrical Wiring:
Wiring Diagrams, wire harness repair.
Fuel System:
Fuel system, fuel tank, fuel pump, fuel injector, charcoal canister.
Exhaust System:
Exhaust pipe, exhaust.
Transmission Control:
Transmission control cable, floor shift assembly, floor shift parking lock cable, shift lock system, parkneutral position switch, transmission valve body.
Body Repair:
Body repair procedures, panel replacement, glass replacement.
Sunroof:
Sun Roof System, sunroof.
Ignition System:
Ignition system, starter assembly, starter switch, generator assembly, charging system.
Emission Control:
Emission control systems, charcoal canister.
Driver Assistance:
Skid control sensor, yaw rate sensor.
Parking Brake:
Parking brake, parking brake lever, parking brake cable.
Window Defogger:
Window defogger system.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection and replacement.
Diagnostics:
Troubleshooting common issues, reading diagnostic trouble codes (DTCs), component testing.
Repair Overhaul:
Step-by-step instructions for complete disassembly, repair, and reassembly of major vehicle components.
Adjustment:
Valve clearance adjustment, wheel alignment procedures.
Installation:
Component installation and replacement, including body panels, interior trim, and electrical components.
Wiring Diagrams:
Detailed wiring schematics for all major electrical systems.
Lubrication Charts:
Specifications for all necessary lubricants and greases.
Depth:
Comprehensive. Covers everything from basic maintenance to complex engine and transmission rebuilds, including electrical diagnostics and body repair.
Oil Change:
Typically 15,000 km (or 12 months), whichever comes first, for petrol engines. Diesel models may vary (refer to manual).
Timing Belt:
For Twin Spark engines, timing belt replacement is critical, typically every 60,000 km or 4 years. Diesel models use a timing chain (refer to manual for specific interval).
Brake Fluid Change:
Recommended every 2 years.
Engine Oil:
Viscosity grade and specification depend on engine type. For example, Selenia K (10W-40) or Star (5W-40) are common recommendations for petrol engines (refer to manual for precise OEM spec and capacity).
Coolant:
Paraflu UP or equivalent OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Capacity around 7-8 liters.
Electrical Gremlins:
Commonly reported issues include problems with the electric window motors, central locking, and dashboard warning lights, often due to aging wiring or Body Control Module (BCM) issues.
Suspension Wear:
Front suspension components, especially bushings and ball joints, can experience wear due to the sporty nature of the chassis.
Engine Twin Spark Specific:
The Twin Spark engine requires diligent maintenance of the ignition system (twin plugs) and timing belt replacement to avoid catastrophic engine failure.
Rust:
While generally well-protected, areas like wheel arches and sills can be susceptible to rust over time, especially in areas with salt use.