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Iveco DAILY 2000-2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Iveco Model: Daily Generation: Third Generation Model Years Covered: 2000-2006 👋 Introduction Market Position Vehicle Type: Light Commercial Vehicle (LCV) Competitive Analysis Competitors 2000S: Ford...
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类型: Truck
厂商:
斯库: 396578
Iveco DAILY 2000-2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Generation:
Third Generation
Model Years Covered:
2000-2006
👋 Introduction
Market Position
Vehicle Type:
Light Commercial Vehicle (LCV)
Competitive Analysis
Competitors 2000S:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Key Features
Versatility:
Known for its robust chassis and versatility, used for panel vans, chassis cabs, dropsides, minibuses, and specialized vehicles.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Page Count
Total Pages:
1800+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
General Engine, 2.8L 8140 Diesel Supercharged, 2.3L F1A Diesel Turbocharged, 3.0L F1C Diesel Turbocharged, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Engine Overhaul, Engine Diagnostics
Transmission Systems:
Clutch, 5-Speed Mechanical (5 S 200/270/300), 6-Speed Mechanical (6 S 300), 6-Speed Mechanical OD (6 S 380 OD), 6-Speed Electro-Mechanical (6 AS 300 VD), Transmission Overhaul, Transmission Diagnostics
Drivetrain Systems:
Propeller Shaft, Rear Axle, Axles (Front and Rear)
Suspension Steering Brakes:
Suspension (Front and Rear), Wheel and Tire, Steering Gear, Hydro-Pneumatic System, Brake System (as implied by general repair)
Electrical Electronics:
Electronic System, Wiring Diagrams (implied for diagnostics)
Body Chassis:
Bodywork, Chassis Components
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair Overhaul:
Engine Rebuild, Transmission Rebuild, Clutch Replacement, Suspension Component Replacement, Axle Overhaul, Steering System Repair, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation (implied by electronic system coverage)
Technical Depth
Depth:
Comprehensive: Step-by-step procedures, exploded views, diagrams, pictures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Fully Printable (selected pages or whole manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.8 Liters
Engine 1 Type:
8140 Diesel, 4-Stroke, Supercharged
Secondary Engine
Engine 2 Displacement:
2.3 Liters
Engine 2 Type:
F1A Diesel, 4-Stroke, Turbocharged
Tertiary Engine
Engine 3 Displacement:
3.0 Liters
Engine 3 Type:
F1C Diesel, 4-Stroke, Turbocharged
Performance
Power Output Range:
Varies by engine variant, typically from 90 HP to 140 HP (estimate based on common configurations for the era)
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDi) for F1A and F1C engines, potentially indirect injection for some 8140 variants (specifics in manual)
🔧 Transmission
Standard
Transmission 1 Type:
5-Speed Manual (5 S 200/270/300 series)
Optional
Transmission 2 Type:
6-Speed Manual (6 S 300 series)
Transmission 3 Type:
6-Speed Manual Overdrive (6 S 380 OD series)
Transmission 4 Type:
6-Speed Electro-Mechanical (6 AS 300 VD series)
Features
Gear Ratios:
Detailed gear ratios for all covered transmissions are provided within the manual.
Clutch Type:
Hydraulically operated single dry plate clutch (typical)
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available depending on body style and load capacity (detailed in manual).
Weights
Gvwr Range:
Gross Vehicle Weight Rating varies significantly by model configuration, from approximately 3.5 to 5.0 tonnes (details in manual).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific generation of LCV; manual focuses on repair and maintenance rather than safety ratings.
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard for many configurations); ABS and EBD were optional or standard on higher trims/later models.
Passive Features
Airbags:
Driver airbag typically standard; passenger airbag optional or standard on specific trims.
💡 Technology Features
Infotainment
Radio Options:
Basic AM/FM radio with cassette or CD player were common. Higher-spec models or aftermarket units could include digital displays and auxiliary inputs.
Driver Assistance
ABS Ebd:
Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) were optional or standard depending on the model year and specification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 to 30,000 km or 12-24 months, depending on engine type, operating conditions, and oil specification (detailed schedule in manual).
Timing Belt Chain:
F1A and F1C engines utilize timing chains, while the 8140 diesel may use a timing belt or chain depending on specific variant (manual will specify).
Fluid Specifications
Engine Oil Type:
Various API or ACEA specifications (e.g., ACEA E3, E5, E7, or specific Iveco specifications like S1 for Euro III engines). Manual will list exact OEM-approved oils and viscosity grades (e.g., 10W-40, 15W-40).
Transmission Fluid Type:
Manual transmissions typically require specific gear oils (e.g., API GL-4 or GL-5). Electro-mechanical transmissions may use specialized ATF or gear oil. Manual will specify.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion inhibitors, typically OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology). Manual will specify OEM coolant or equivalent.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), clutch wear, EGR valve issues (on later Euro III/IV variants), DPF regeneration issues (if equipped), turbocharger wear (especially with high mileage).
Electrical Gremlins:
Corrosion on connectors, faulty sensors (e.g., crankshaft position sensor), and issues with the central electronic module are sometimes reported.
📚 Vehicle History
Brand Heritage
Iveco Background:
Iveco (Industrial Commercial Vehicles) is an Italian brand with a strong heritage in commercial vehicles, buses, and trucks.
Model Evolution
Daily Lineage:
The Iveco Daily has been produced since 1978 and is known for its ladder frame chassis construction, offering durability and load-carrying capability across generations.
Production
Manufacturing Locations:
Produced globally, with significant manufacturing in Italy and other European countries.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Iveco Daily has won the 'International Van of the Year' award multiple times across its generations, though specific awards for the 2000-2006 period are not readily highlighted in general marketing.
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